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Welcome to the new look VWWatercooled
After much work and little sleep there is a new version of the forums running on more powerful and recent hardware as well as an upgraded software platform.
Things are mostly the same, but some things are a little different. We will be learning together, so please post questions (and answers if you've worked things out) in the help thread.
Things are mostly the same, but some things are a little different. We will be learning together, so please post questions (and answers if you've worked things out) in the help thread.

The new forum software is an upgraded version of what came before, it's mostly the same but also a little different. Hopefully easier to use and more stable than before.
We are learning together here, so please be patient. If you have questions, please post them here. If you have worked something out and can provide an answer,
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What did you do to your Polo today?
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Ok. Sounds like it either had a weak spring that was causing piston creep or the seal at the base of the piston was turd ie it couldn't prevent boosted air getting past it but in the other configuration could seal against the atmospheric pressure inside the TIP.
hmm I know that some piston dv's have a ring bore seal. If air comes in from the side the only way it can escape is through to the TIP when the piston is pulled open. My turbosmart though doesn't have a ring bore seal - it is a machined flush sliding fit but doesn't make a perfect seal. eg If you do the test where you hold the piston up with your finger and then suck on the manifold signal, it will fail - the piston won't float statically. It will however open in response to a big spike in manifold vacuum. ie if my DV is configured the same way as the OEM diaphragm one, then manifold vacuum when off boost would be able to suck air around the sides of the piston from the inlet charge pipe or when a boost spike occurs, pressurised air can get to the manifold signal side and actually work on the back of the piston to keep it shut when it should be opening.
It might depend on if the piston style DV is bore sealed or not as to which way it can be run.
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Originally posted by sambb View PostOk. Sounds like it either had a weak spring that was causing piston creep or the seal at the base of the piston was turd ie it couldn't prevent boosted air getting past it but in the other configuration could seal against the atmospheric pressure inside the TIP.
hmm I know that some piston dv's have a ring bore seal. If air comes in from the side the only way it can escape is through to the TIP when the piston is pulled open. My turbosmart though doesn't have a ring bore seal - it is a machined flush sliding fit but doesn't make a perfect seal. eg If you do the test where you hold the piston up with your finger and then suck on the manifold signal, it will fail - the piston won't float statically. It will however open in response to a big spike in manifold vacuum. ie if my DV is configured the same way as the OEM diaphragm one, then manifold vacuum when off boost would be able to suck air around the sides of the piston from the inlet charge pipe or when a boost spike occurs, pressurised air can get to the manifold signal side and actually work on the back of the piston to keep it shut when it should be opening.
It might depend on if the piston style DV is bore sealed or not as to which way it can be run.
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Finally found a good place to mount the ProVent 200 without getting the way of other component
Two mounting brackets from Bunnings and it's done
Also changed the filter element as the system is starting to bypass after 41k+ kms of driving06 Polo TDi
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Originally posted by TDIfan View Post
Finally found a good place to mount the ProVent 200 without getting the way of other component
Two mounting brackets from Bunnings and it's done
Also changed the filter element as the system is starting to bypass after 41k+ kms of driving
Good work though.
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Originally posted by TDIfan View PostHaha thanks Gavin
The diesels have loads of blow by so kinking the hoses are not going to end well
Unless there is a batter routing solution, those clips are staying with me:pHey, on the clear pipe have you an extra clip around the fuel pipes?
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Originally posted by Blue9N3 View PostReplaced the rear muffler with a straight through one. A little louder when cruising and quite a lot louder when accelerating. Sounds like a jet for some reason. Happy days
Sent from my iPhone using Tapatalk
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Originally posted by LZY13B View Postbeen thinking of throwing a little dumpy muffler on the back of mine just for some noise but im worried it would be too loud and annoy me being my daily its been driving me crazy trying to decide if to do it or not haha
Gavin
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Depends on whether you are after more performance or just a bit of sound on the cheap. I had a 2.25" (Overall similar in size to the stock one) straight through muffler installed. Kept the middle resonator, so no drone, but definitely louder.
Sent from my iPhone using Tapatalk
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Changed the wheels 2 weeks back
They are ronal r42
Another 5 spoke I know, guess I'm a 5 spoke guy [emoji14]
Also the 5 arm rotors are up for sale here
06 Polo TDi
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2025 - Below Forum
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