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Gavin's cheapy but getting more expensive GTI ;)

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  • How much work did you put into those piston crowns? They look brand new.
    08 9n3 Polo GTI
    Mods: heaps

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    • Bloody awesome When does Frankie get a run??

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      • Originally posted by rgvlee View Post
        How much work did you put into those piston crowns? They look brand new.
        Scotch brite and degreaser to get them back to aluminium. Then a bit of Autosol to finish off. Probably 20 minutes to do the lot.

        Not planned date for the Frankie mate. Still need to buy some parts, rings, gaskets. I want to get the valve seats cut, like I mentioned. Be a couple of months I guess. Although, when it comes around, it'll get done quick.

        MAybe end of May would be good for the Nationals?



        Rods going on.

        12 minutes later



        Go on Gavin, just hone it as well, it'll only take a few minutes.



        Oh OK.



        "Your tea is on the table!"

        optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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        • Nice work there Gavin, wish i was skilled enough to do a rod, and or piston change !!
          MODS- TOO MANY

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          • wow rods done in 12mins, i guess the prActice on mine paid off . that things gonna be nuts once frankies in there!
            <<Mk7 Golf R | Ecotune reflex | PMax G25-660 >>

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            • Originally posted by Lito View Post
              wow rods done in 12mins, i guess the prActice on mine paid off . that things gonna be nuts once frankies in there!
              Who is Frankie, are you joining the Frankenturbo Club ?
              MODS- TOO MANY

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              • Nice to see my old motor has gone to a good home. Looks like you're looking after it.

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                • looking good gav.

                  def used to the power now, i think my frankie build will happen sooner than first planned

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                  • Originally posted by vwthunder View Post
                    Who is Frankie, are you joining the Frankenturbo Club ?
                    yup, gavin has my old f4
                    <<Mk7 Golf R | Ecotune reflex | PMax G25-660 >>

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                    • Wouldn't be a bad idea to plastigauge this one, Gav. Especially while it's out of the car, it's not hard at all.

                      I'd hate to see you blow a big end down the track!

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                      • Originally posted by Lito View Post
                        yup, gavin has my old f4
                        Nice so there will be 2 polos out there with F4's and one with a F21 and one with a F23
                        Last edited by vwthunder; 15-03-2013, 06:49 PM.
                        MODS- TOO MANY

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                        • Originally posted by vwthunder View Post
                          Nice work there Gavin, wish i was skilled enough to do a rod, and or piston change !!
                          Last full engine I built was a 1275 mini when I was 21. Done a few head rebuilds and head gasket replacements in the past but I am by no means a skilled engine builder.

                          On the other hand, I can read English and use google.

                          The biggest obstacle is information and tools. There's a youtube video on fitting the rods, which I watched before starting on Litos. There's a few tools that you wouldn't find in the average tool box but they don't cost much at Trade tools.

                          I bought piston ring compressor, ring expander, Ribe bit for the head bolts, some external torx looking sockets to undo the rod bolts and cam caps, flexi hone tool and oil. I already had 1/2 inch and 3/8 torque wrenches.

                          Sometimes it's not enough to have just one 6mm allen key though, ball-ended or different lengths are required to make the job easier.

                          What I am saying is don't be afraid to have a go, you were there to fit the turbo. It's not really any more complicated.

                          I always told people who asked what I'd do if I couldn't put it all back together. "Take it somewhere and pay. I'll have saved half the labour".

                          Practice makes perfect, I was definitely getting quicker as I went along with the rods and i didn't have to do any twice because I put them in backwards.....

                          I still reckon the 3 times to 50lbs is my method. Unless you have some plastigauge Jesse??

                          Gavin
                          optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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                          • Originally posted by Redliner View Post
                            Nice to see my old motor has gone to a good home. Looks like you're looking after it.
                            I am, it was clean inside. Just the very first signs of wear on the big ends of #1 piston. Nothing to worry about though.

                            How's yours going?

                            Gavin
                            optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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                            • Originally posted by h100vw View Post
                              I am, it was clean inside. Just the very first signs of wear on the big ends of #1 piston. Nothing to worry about though.

                              How's yours going?

                              Gavin
                              Did you apologise to those pistons and rods before the go into their home?? lol.
                              Nice work i was going to go as far as that with the AGU, have stared at it many times as its still not hard bolted to the car, the fact i have to fit my low level sump made me think about going up with strength, but thinking itll be strong enough, you will vouch for that re your old A3, it was loos as hey
                              Might do nationals too this year. in what dont know might do what i did last time
                              Cheers
                              Jmac
                              Alba European
                              Service, Diagnostics and repairs. Mobile Diag available on request
                              Audi/VW/Porsche Factory trained tech 25+ yrs exp
                              For people who value experience call 0423965341

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                              • Originally posted by h100vw View Post
                                I am, it was clean inside. Just the very first signs of wear on the big ends of #1 piston. Nothing to worry about though.

                                How's yours going?

                                Gavin
                                Good to hear it was in good nick.
                                Seb said the box was in good condition as well. He thought it hadn't been thrashed.

                                Mine is taking forever.
                                The motor is in. The exhaust should be done by now. Will have to wait for the downpipe to be removed and ceramic coated.
                                Should be on the road next week. It keeps growing though.
                                I ordered a W/M kit for it as well.
                                I'd like to get the motor run in before the Sydney Dyno day on the 13th April.

                                Good luck with the build mate. I'm sure it will be a tough motor when done.

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