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Welcome to the new look VWWatercooled

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Gavin's cheapy but getting more expensive GTI ;)

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  • #16
    Originally posted by nightphotographer View Post
    Gav you'll be lucky if it shows up today - the post office said because of your post code or something it'd be more like Tues/Weds.
    Just expecting a miracle James. What I find funny, is I can express post stuff to Perth cbd from 40km outside Brisbane overnight but they can't do it back?
    optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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    • #17
      Rebuilds are always the best.

      Good luck with this one.

      Comment


      • #18
        wow that is one knackered turbo!! did you find any bits of it upstream in the intercooler piping? wouldn't want a fin getting sucked into the engine.
        <<Mk7 Golf R | Ecotune reflex | PMax G25-660 >>

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        • #19
          Originally posted by Lito View Post
          wow that is one knackered turbo!! did you find any bits of it upstream in the intercooler piping? wouldn't want a fin getting sucked into the engine.

          I reckon the inter cooler would be a fair filter as well. Nothing but a bit of oil in the lowest point, no sign of any swarf.

          Anything making it past the intercooler would be pretty small. Then it has to make it up 50cm vertically. I will be sleeping soundly.

          Gavin
          optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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          • #20
            Looking good mate, welcome to the Polo club (even if you have been a large part of it previously).

            Is this going to turn into something interesting? Big or even medium plans?

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            • #21
              Originally posted by noone View Post
              Looking good mate, welcome to the Polo club (even if you have been a large part of it previously).

              Is this going to turn into something interesting? Big or even medium plans?
              Driving more than 60km in one go is my first goal with it!
              optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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              • #22
                Well folks, the replacement blower rocked up this arvo. Thanks NP!

                I wasted no time giving the outside a bit of a clean up. Then I went to fit the actuator off the original turbo, the new one is from an A3 and the pipe had a different orientation. Failed, went back to the Audi actuator and wriggled a bit of length on the pipe to make it fit.

                Took a good while to fit it. Ran it about an hour ago and didn't get any leaks.

                Note to self, don't remove a turbo then leave it 4 days to fit the replacement. You will forget where all the bolts go if like me you just chuck them all in a box.

                Ready to go in. Cleaned off and water pipe fitted up with new copper washers, everywhere.


                Oil line swilled out with brake cleaner. No crap came out.





                Turbo fitted up and bolted on. New bolts, notice also that there is no silencer on the outlet on this one.




                Novelty use of the jack to get the turbo in and out of the top.






                I'll take it for a run tomorrow after work and see how it performs.

                Gavin
                Last edited by h100vw; 07-11-2012, 09:26 PM.
                optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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                • #23
                  Originally posted by h100vw View Post
                  .....if like me you just chuck them all in a box.

                  Gavin
                  Hahahah, join the club
                  Polo 9n3 GTI

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                  • #24
                    50ks and counting......
                    optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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                    • #25
                      Originally posted by h100vw View Post
                      Well folks, the replacement blower rocked up this arvo. Thanks NP!

                      I wasted no time giving the outside a bit of a clean up. Then I went to fit the actuator off the original turbo, the new one is from an A3 and the pipe had a different orientation. Failed, went back to the Audi actuator and wriggled a bit of length on the pipe to make it fit.

                      Took a good while to fit it. Ran it about an hour ago and didn't get any leaks.

                      Note to self, don't remove a turbo then leave it 4 days to fit the replacement. You will forget where all the bolts go if like me you just chuck them all in a box.

                      I'll take it for a run tomorrow after work and see how it performs.

                      Gavin
                      Glad you got it pretty fast - hope it's all okay for you man!
                      2019 132TSI Tiguan
                      2011 Audi S4 Wagon
                      1988 MK1 Caddy
                      2006 Polo GTI

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                      • #26
                        winning!

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                        • #27
                          Good to see it's starting to happen Gav.
                          Are you going to replace the S3 with the Pogo at Happy Laps?
                          My Tiguan TSI APR Stg2 + RPF1's

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                          • #28
                            Strip the interior, I know someone who would be fond of leather seats
                            Track Car: 06 Polo GTI Red Devil mkII
                            Daily: 2010 VW Jetta Highline
                            Gone but not forgotten: 08 Polo GTI
                            ** All information I provide is probably incorrect until validated by someone else **

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                            • #29
                              Taking bets Gav's " leave it stock" cheapie Polo becomes a mod monster.....
                              2014 Skoda Yeti TDI Outdoor 4x4 | Audi Q3 CFGC repower | Darkside tune and Race Cams | Darkside dump pDPF | Wagner Comp IC | Snow Water Meth | Bilstein B6 H&R springs | Rays Homura 2x7 18 x 8" 255 Potenza Sports | Golf R subframe | Superpro sways and bushings | 034 engine mounts | MK6 GTI brakes |

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                              • #30
                                More Ks on now. Seems pretty happy. VCDS lead on the way to Sydney with a guy from work. Will take it to work tomorrow night and do logs on the way home.

                                The seats are pretty comfy and I have now connected the drivers one so the heating works! LOL

                                Soldered in some resistors for the SAI 249 delete and cleared the light with Torque. Still got a fault registered but hopefully that will go of it's own accord like it did on the S3 and some other Polo's.

                                I took a few pictures of that one my phone which I'll post later on.

                                Plug cut off











                                Sticky heatshrink



                                Heated up and folded over, so it sticks to itself.





                                Couple of tywraps to finish it off.




                                Blanking plate fitted











                                Took the TPS switch out which had stopped working. Must have been binding on something, as it is OK now and that's all the warning lights gone off the dash.

                                I don't reckon I'll go for laps in it on wobbly standard shocks and springs.
                                Last edited by h100vw; 07-11-2012, 09:19 PM.
                                optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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