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  • Originally posted by seangti View Post
    Is the rear lower and front lower brace intuitive on where to mount?
    Rear lower is pretty straightforward. IIRC it fixes around the swing arm mounts, the holes are already there.
    Haven't had a chance to suss out the front.
    Polo GTI MY2008
    Build Thread
    136.09kW and 305.28Nm torques, Dynapack Hub Dyno

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    • Hey guys just got off the phone from Luis and he is happy to investigate the bolt issues for the rear brace and rear sway bar.

      He has requested some photos be posted asap so he can send some info back to UR in Malaysia. He will try to get on the forum by this afternoon to comment.

      Thanks very much!

      Comment


      • Originally posted by h100vw View Post
        Can you do a picture of the cross threaded one. So I can see the location.

        Gavin
        here it is
        06 Polo TDi

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        • Originally posted by TDIfan View Post
          here it is

          Can you not get a spanner on the bolt? If the nut is spinning then you need to apply some leverage to get it started again. Drop the other end of the bar and pull it down a bit.

          Gavin
          optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

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          • Originally posted by h100vw View Post
            Can you not get a spanner on the bolt? If the nut is spinning then you need to apply some leverage to get it started again. Drop the other end of the bar and pull it down a bit.

            Gavin
            leverage
            how can I not think of that
            I'll try this when I have time this week
            thanks Gav



            Originally posted by VWindahouse View Post
            Hey guys just got off the phone from Luis and he is happy to investigate the bolt issues for the rear brace and rear sway bar.

            He has requested some photos be posted asap so he can send some info back to UR in Malaysia. He will try to get on the forum by this afternoon to comment.

            Thanks very much!
            I'll post some pics of the cross threaded bolt if I can get it out
            06 Polo TDi

            Comment


            • Originally posted by TDIfan View Post
              agree
              the holes in the rear brace are awfully awful
              need to get some bigger washers

              and I had a cross-threaded bolt on the brace today when I try to change them to a set of high tensile bolts and nuts
              now I have 3 new bolts and nuts with an old one on the rear brace
              can't take it off, can't tighten it
              any suggestions?
              As I said about the instalation of my rear sway bar, which I thought should have taken 20 minutes, ended up being 3 hours. I had galling issues with all 4 bolts. One head snapped off and I had to cut off the other 3.
              I am not keen on using the stainless bolts for the front strut brace, so have not fitted it yet. At first I thought I was alone with issues with these SS bolts, not so!
              I can't work out how to post pics here.
              Kind regards Al

              Comment


              • My Install took about an hr, but i dont think the bar has to be 100% tight as i noticed it creeks like mad at 100% tightness yet was fine the first week i installed it when the bolts were looser.

                Im thinking of loosening the bolt a few threads on each side and using loctite to keep it in place, found i had no problems when the first bolt was tighter than the 2nd on each side, may take a bit of experimenting.

                use imageshack to upload your pics then copy and paste forum code [img ] pic [/img ]to the thread here
                ImageShack® - Online Photo and Video Hosting
                2016 Golf R, APR Stage 1
                2010 Polo GTI 9n3, 4 Program APR Tune, PD160, White line front and rear sway bar

                Comment


                • Hey Guys,

                  This is Luis From Ultra Racing Australia, i was just reading some of the comments made by a few members about the nuts getting loose, this is something we've never come across.

                  To stop this issue from happening again, i will go to a hardware store and buy some locking nuts and spring washers to stop the bolt and nut from getting loose again, if you guys can email me with your address and let me know how many pairs is required, i'll have it send out as soon as possible. I will inform this to the Headquarters, but by the time i get an answer and receive replacement nuts, washers and bolts, it will take weeks. I apologise for the inconvenience if this has put some of you in danger, but we always recommend and suggest that the braces need to be installed by a qualified mechanic or tuner, as they will have the right equipment and hoist to fit the braces properly.

                  Al, email me direct with the photos so i can have a look at the snapped bolt heads (ultra.racing.australia@hotmail.com), again this shouldnt be hapenning. Only solution will be to replace the existing nuts with locking nuts and a spring washer.

                  If there are other issues, please let me know and i'll try to help out as much as i can.

                  Regards,

                  Luis
                  Ultra Racing Australia

                  Comment


                  • I've just done the front upper strut and lower rear brace. Front is easy as, get both sides lightly threaded before tightening. lower rear is quite straight forward but a little fiddly. You need a 17mm spanner for the nuts, though needs to be narrow to make it easiest as there isn't much room. As already said, also need larger washers to stop the bolt going through the eyelet. Fortunately no issue as I had some at home. I did the the bolts and nuts opposite way round to tdifan, nuts of the inside.

                    Will likely do the front lower brace tomorrow, and new sway bar links while I'm under it. Than over the next few weeks, source new brake rotors and pads ready for track time.
                    Track Car: 06 Polo GTI Red Devil mkII
                    Daily: 2010 VW Jetta Highline
                    Gone but not forgotten: 08 Polo GTI
                    ** All information I provide is probably incorrect until validated by someone else **

                    Comment


                    • Both the front and real lowers done here. Easy as! Took me less than an hour for the pair, and car feels noticeably different. Happy camper!
                      Cheap, Fast, Reliable. Choose two.

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                      • How does it feel Sean?

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                        • Originally posted by noone View Post
                          How does it feel Sean?
                          Unfortunately I've only driven down the highway, but my car 3 wheels out of my driveway and felt a bit tighter, without the usual flex. Plus weather here is too awful to consider pushing any corners
                          Track Car: 06 Polo GTI Red Devil mkII
                          Daily: 2010 VW Jetta Highline
                          Gone but not forgotten: 08 Polo GTI
                          ** All information I provide is probably incorrect until validated by someone else **

                          Comment


                          • So it turns out I have the full belly pan (as found on early GTIs) and did not fit the front lower brace.

                            It is therefore available to buy now ... $160 + postage (free delivery in Brisbane).
                            Current: 2023 MY23 T-Roc R Lapiz Blue + Beats Audio + Black pack 2018 MY19 Golf R manual Lapiz Blue + DAP) 2018 MY18 Golf 110TSI (150TSI) Trendline manual White2014 Amarok TSI Red (tuned over 200kw + lots of extras) 2013 Up! manual Red 2017 Polo GTI manual Black Previous VWs and some others ...
                            sigpic

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                            • Oh, right... How can you see / tell?

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                              • Hi, I finally got around to having the front lower brace fitted at Brakes Plus. They couldn't fit it as the bolts don't line up. Apparently one of the back bolts is about 3-5mm out from allowing the brace to fit.

                                What do I do about this?

                                I know one other member had an issue on his car, but that brace fitted another members car... anyone keen to buy the brace off me at cost? Or can it go back to ultra racing for a refund??

                                My car is MY07, 08 model.
                                Track Car: 06 Polo GTI Red Devil mkII
                                Daily: 2010 VW Jetta Highline
                                Gone but not forgotten: 08 Polo GTI
                                ** All information I provide is probably incorrect until validated by someone else **

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