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Another Wreck, another Race Car.....

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  • Yeah, drag racing's not for me! Not nearly enough track time and nowhere near enough corners.

    I'm happy running the 105, the E85 worries me a bit in terms of upgrading the fuel system. I'd need a new fuel tank and lines for starters, everything else is e85 compatible.

    The last dyno run was educational.

    On the previous tune I'd set a rev limit of 8000 RPM as the motor was new and the oiling system unproved. I ran it like that until now.

    The motor's built to survive 10,000 rpm so we upped the limiter for this tune so I could find out where the power stopped.

    We discovered that the injectors I had fitted were too small and that they were 100% at 7000RPM.

    They were Bosch redtops, about 30lb/hr, 350cc. We upgraded them to Siemens 63 lb/hr 646cc injectors which are E85 compatible and have sufficient capacity for E85 should I ever head down that path.

    Click image for larger version

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    Now power's available to about 9500RPM so that's where I've set the rev limit now.

    Another learning from the Dyno is that stock 100mm CV boots don't survive 240km/hr. At those speeds they grow to about double their size. They can stay inflated too, at least until the heat from the exhaust manifold pops them.

    I've ordered Aero CV boots for the inners, they're used on various formula cars so should hold up OK so long as I don't have too much suspension articulation.

    Click image for larger version

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    (Yay, my first F1 parts!)

    The outers I'm sort of stuck with stock CV boots but the suggestion there is to put O rings into the valleys on the boot to limit swelling.

    I also melted a hand brake cable on the dyno which locked a rear wheel up until we figured out what was going on and disconnected that cable.

    It melted in 2 places, inside the steel tube in the floor pan and inside the flexible sheath where it passes under the exhaust.

    I did have fibreglass insulation on it, but it wasn't enough. I've made that triple layer now and I'll have to make up a couple of heat shields for the body tubes.
    Last edited by Peter Jones; 01-12-2014, 07:55 AM.
    79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
    7? MK1 Caddy
    79 B1 Passat Dasher Project
    12 Amarok

    Comment


    • Just as a matter of interest Pete, what was your terminal velocity at Geelong?
      1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
      1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
      1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
      2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

      Comment


      • Technically, this was a sprint, not a drag race so the official timing only includes elapsed time between start and finish.

        I did glance down at the speedo as I crossed the line though and I was doing about 160km/hr. I haven't had a look at the data logs yet.
        79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
        7? MK1 Caddy
        79 B1 Passat Dasher Project
        12 Amarok

        Comment


        • The wifi controller for the GoPros was acting up so I only got footage of the first 2 runs.

          Pretty sure I grabbed 5th instead of third in the second run.

          Last edited by Peter Jones; 01-12-2014, 09:08 PM.
          79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
          7? MK1 Caddy
          79 B1 Passat Dasher Project
          12 Amarok

          Comment


          • Music to my ears.
            1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
            1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
            1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
            2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

            Comment


            • Love the race suit Pete.

              I love that you're still learning, pushing and improving. Really inspiring, and goes to show that the 'build' is really only half the project (in this case at least) Actually, I'm sure that research was probably the vast majority of the project.

              Would also be interested to see how you go with the E85 on a NA application


              i like volkswagens
              My blog: http://garagefiftythree.blogspot.com.au/

              Comment


              • Just signed up for the first two events of the season.

                Phillip Island Group5 sprint Round 1 8/2/15

                Sandown VSSC Round 1 22/1/15
                79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                7? MK1 Caddy
                79 B1 Passat Dasher Project
                12 Amarok

                Comment


                • Back to Phillip Island today.

                  Round 1 I retired early due to a sudden power loss. Turned out to be that the plugs I'd put in were too hot.

                  I've been running a F5DTC which is on range cooler than the stock F6DTC plugs for a 16v.

                  This is the first time I've run a full session on the new tune though and the F5DTC plugs got too hot and one electrode bent over and shorted out on the centre electrode.

                  I've been carrying around several sets of very cold F3CS plugs used by Porsche racers so I put those in and they're working well. Of course the car might not start when it's cold now, I guess I'll figure that out later.

                  Eurospec had told me to use these originally but the first tune never needed them.

                  First 2 rounds I ran the Hoosiers but traction was appalling so I swapped back to the Toyo R888s and they hooked up straight away.

                  This was a shake down session for this season and I wasn't really pushing things, best time of the day was 2:00



















                  79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                  7? MK1 Caddy
                  79 B1 Passat Dasher Project
                  12 Amarok

                  Comment




















                  • 79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                    7? MK1 Caddy
                    79 B1 Passat Dasher Project
                    12 Amarok

                    Comment














                    • 79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                      7? MK1 Caddy
                      79 B1 Passat Dasher Project
                      12 Amarok

                      Comment


                      • Is it only one plug damaged or all of them but one worse?
                        What was the result for picture 2? Any change?

                        Not sure if you have seen it but someone on ClubGTI was looking for updates on your car

                        Comment


                        • All the plugs were blue from heat damage. They've got three electrodes, on one plug one of the electrodes had bent over and was touching the centre.

                          They didn't have the scales turned on so I didn't get to check the weight on Sunday.

                          I've been meaning to update that thread on club GTI for some time.

                          There was another UK Kamei build thread on there whose owner, Mike, parted ways with Club GTI and I sort of let my updates lapse when he stopped writing about his.
                          79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                          7? MK1 Caddy
                          79 B1 Passat Dasher Project
                          12 Amarok

                          Comment


                          • I took the car to an unexpected car show today.

                            I was driving past the local ENZED and spotted a bunch of race cars setting up out front.

                            Seeing as I'm a regular customer of both the ENZED and the Bodyshop next door I though I'd take the golf down as the place is only a less than a km from home.











                            79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                            7? MK1 Caddy
                            79 B1 Passat Dasher Project
                            12 Amarok

                            Comment


                            • awesome - I've never noticed how big / long / low that front splitter is!

                              I see it isn't on in some of those track shots - does it make a big difference to your front end grip on high speed corners?
                              .: MK2 Golf GTI [FWD R32 Project]:.

                              MK4 R32 parts for sale - click here

                              Comment


                              • This is so cool. Great to see you out and about with it. Fit and finish looks spot on.

                                I'm so far behind the times with your car, Pete. You were talking about building it while I was building mine and now you're racing yours.... And mine's still unfinished.

                                APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                                Website: http://www.tprengineering.com
                                Email: chris@tprengineering.com

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