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2011 T5 Multivan egr cooler replacement

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  • 2011 T5 Multivan egr cooler replacement

    Hi all, any advice please?
    I've just had a diagnosis of a faulty egr cooler and it needs replacing. Approx $4200 installed from VW. Does this sound (I want to say reasonable) correct? Has anyone else had this issue?

    cheers

  • #2
    What were your symptoms?

    Sent from my SM-G935F using Tapatalk

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    • #3
      Nothing other than the engine light coming on on the dash.

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      • #4
        Bi-Turbo engine?
        '07 Transporter 1.9 TDI
        '01 Beetle 2.0

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        • #5
          Yeah, bi turbo.

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          • #6
            I don' know too much about the egr system other than it's to do with returning the exhaust back into the turbo..doesn't it?

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            • #7
              It returns exhaust gasses back into the intake manifold.

              On the Bi-Turbo motors, the front of the vehicle needs to be placed into the service position, to remove the EGR assembly. It's a quite time-consuming job to do.
              '07 Transporter 1.9 TDI
              '01 Beetle 2.0

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              • #8
                Martin at jku.com.au has EGR delete kit.


                Sent from my SM-G935F using Tapatalk

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                • #9
                  Originally posted by Umai Naa!! View Post
                  It returns exhaust gasses back into the intake manifold.

                  On the Bi-Turbo motors, the front of the vehicle needs to be placed into the service position, to remove the EGR assembly. It's a quite time-consuming job to do.
                  Umai, whats the service position you mention.

                  Sent from my SM-G935F using Tapatalk

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                  • #10
                    Originally posted by H8T0W8 View Post
                    Martin at jku.com.au has EGR delete kit.


                    Sent from my SM-G935F using Tapatalk
                    You need to find someone who is willing to re-flash the ECU to cancel out what is an emissions component.
                    '07 Transporter 1.9 TDI
                    '01 Beetle 2.0

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                    • #11
                      Originally posted by H8T0W8 View Post
                      Umai, whats the service position you mention.

                      Sent from my SM-G935F using Tapatalk
                      Pulling the radiator support forward, to gain access to the front side of the engine.
                      '07 Transporter 1.9 TDI
                      '01 Beetle 2.0

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                      • #12
                        I found someone here in Brisbane .
                        Originally posted by Umai Naa!! View Post
                        You need to find someone who is willing to re-flash the ECU to cancel out what is an emissions component.

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                        • #13
                          So the delete kit completely blocks off the egr system? Does this have any benefit to the performance or is it something the engine can live without?

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                          • #14
                            EGR delete kits are available for just about all makes of diesel engines. A lot of people say their cars run smoother and a little better as a result of not having dirty old exhaust gas clogging up the intake system. i have had my EGR blocked on my Navara for the last 180k without issue.

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                            • #15
                              I commented on this very thing recently after I spoke to a specialist independent VW repairer , he told me while it can be done he was uncertain what the long term result would be on the engine . He explained that VW would have the pistons made to a certain heat range , if you remove the EGR the cooler attached to the EGR would change the temperature going into the engine this could then make the pistons be subject to a higher than the tolerance level which could lead to failure after a time . Now he did say it is unknown , I am going to ask that question on the Brickyard Forum in the UK as its a fairly popular thing over there . Stay Tuned .

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