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2008 Transporter td5 ac/alt coupling

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  • 2008 Transporter td5 ac/alt coupling

    Our 2008 duel cab transporter td5 6 speed manual 165000km.
    We are getting a high whistling sound when when accelerating ect doe's not do it on idle.
    Dealer says its the ac/alt coupling what one i don't know as far as i can see there is two one for ac one for alt.
    quoted $800.00 to repair but why the whistling noise what doe's it.
    Any theories on this.

  • #2
    At 165,000km, they should have been replaced by now, if a dealer has been doing regular servicing, so double check to find out
    if they have or not. If time is not a worry parts can be purchased from Europe at about 1/3rd to 1/2 the cost, then either fit them
    yourself if able, or find a reputable mechanic. The noise is usually a mechanical squealing sound, caused by the worn out clutch
    coupling.

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    • #3
      Is it whistling when revving in neutral as well?
      If not, i don't think it's the coupling

      how long has it done this?

      You sure its not normal turbo whistle, comes in around 1800-2000rpm?

      I'm around 150K on mine, alt coupling has about 1mm freeplay.You can check yours yourself, easily enough
      Last edited by Rebuild; 31-12-2015, 12:59 PM.
      Steve
      04 T5

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      • #4
        Thanks to you both for the reply.

        (Rebuild) Yes it doe's whistle in neutral and has about 2ml free play. It has been doing this for 6months 4000km.

        (Syncrotek) No i do basic service myself, dealer wants $385.00 for oil change "they are dreaming"
        We have only had it 18months and done around 18000Km in it, we use it as a back up work vehicle and personal transport at weekends. As i have never come across anything like this before i was not sure. Volkswagen are not the norm as i am finding out.
        Last edited by metfast; 02-01-2016, 12:56 AM. Reason: forgot to add.

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        • #5
          Continued driving with a faulty freewheel clutch has the potential to damage the compressor or alternator, whichever one is
          making noise. The compressor shaft spline damage will mean a replacement compressor. The alternator can also suffer
          vibration damage. (Unless the rubber couplings strip before damage happens)

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          • #6
            Thanks for that Syncroteck, that was going to be my next question, will now be getting it fixed ASAP.
            When dealer quoted $800.00 i am now thinking they mean for the pair, they are about $200.00 ech on Ebay Aust.
            Thou i will leave it to Bret our mechanic " Huntingdale Auto Davison st Maddington 6109" i have faith in them.
            Once again thank you both for your help it has made my feel better and assured i was not getting dealer bulldust.
            Last edited by metfast; 03-01-2016, 12:40 PM. Reason: extra

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            • #7
              Thanks all of you that replied, after close inspection from my mechanic it turns out to be a cracked manifold gasket. So there it is a big misdiagnosis by Southside VW Cannington W.A

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              • #8
                Is it just the gasket ? as there are known issues with the actual manifolds themselves cracking .Check this link it may help you and the mechanic .http://www.vwwatercooled.com/forums/...d-59267-3.html
                Last edited by Sunny43.5; 14-01-2016, 07:37 PM.

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                • #9
                  Originally posted by Syncrotek View Post
                  Continued driving with a faulty freewheel clutch has the potential to damage the compressor or alternator, whichever one is
                  making noise. The compressor shaft spline damage will mean a replacement compressor. The alternator can also suffer
                  vibration damage. (Unless the rubber couplings strip before damage happens)
                  Let me put my hand up here and say I learnt this the hard way with my AC compressor.

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                  • #10
                    Originally posted by Sunny43.5 View Post
                    Is it just the gasket ? as there are known issues with the actual manifolds themselves cracking .Check this link it may help you and the mechanic .http://www.vwwatercooled.com/forums/...d-59267-3.html
                    Haha can I just put my hand up here and say I learned about the crack exhaust manifold the hard way too.

                    Fortunately, or unfortunately depending on how you look at it, the only two things that have gone wrong.

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