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AC Compressor Exploded

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  • AC Compressor Exploded

    Hi,

    Recently I was driving back from Sydney when the AC stopped blowing cold, knowing something was wrong I switched it off, and 100km later heard a bang - the aftermath of which can be seen below. I've managed to get a shorter belt which bypasses the compressor as a temporary measure which means I don't have to worry about it seizing and wrecking the serpentine belt. Has this happened to anyone on here before? If so could you tell me a bit about what was involved and the approximate cost? Took it to the local mechanic but the guy I spoke to there said he hadn't seen this kind of failure before -probably should have waited to speak to the more experienced guys, but still was considering taking it to a Euro specialist. From the sounds of it the lines will need to be flushed, and obviously the compressor will need replacing. Car is an 06 Jetta 2.0 FSI. Any thoughts/advice would be greatly appreciated!

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    2016 GTI 40 Years | 2012 Up! | 2006 Jetta - Sold

  • #2
    Wow that really is quite extreme.
    These have a breakaway bushing in the pulley to allow the compressor to seize and still allow pulley to spin.

    As for repairs, I had a new compressor done a week or so ago, total was $1200 in Brisbane. I would recommend an AC specialist.

    Compressor $650
    Desiccant (receiver drier) $15
    Gas $75
    Cabin filter $35
    Labour $425
    MK4 GTI - Sold
    MK5 Jetta Turbo - Sold
    MK5 Jetta 2.Slow - Until it dies.

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    • #3
      As above, you can pick up a new genuine compressor for $600/650 here in Brisbane. Fairly simple to replace if your half handy, just the re-gas obviously needs to be done by a tech.

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      • #4
        Just thought I'd update this with what it cost to fix:

        $470 AC Compressor (Hella)
        $550 Labour + regas
        2016 GTI 40 Years | 2012 Up! | 2006 Jetta - Sold

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        • #5
          Just in time for summer hey
          MK4 GTI - Sold
          MK5 Jetta Turbo - Sold
          MK5 Jetta 2.Slow - Until it dies.

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          • #6
            Oh man, that's a pricey repair. Good luck to OP.

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