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MK3: ADZ to AMK to BWS(R36!)

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  • #46
    MK3: ADZ to AMK to BWS(R36!)

    Had a go at a carbon clean recently. Due to the design of the head, it’s practically impossible to do a decent job without using a media and compressed air.

    Huge thank you to Elder/K1llz for the port adapters - would not have been able to do it without him!

    Before



    And

    After




    Sent from my iPhone using Tapatalk
    Last edited by HaydEn; 11-10-2021, 08:12 PM.

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    • #47
      geez that's a lot of build up. BWS must haven't been used for short daily trips.

      I did this job recently the hard way (toothbrush, solvent etc..) still didn't come up anywhere near this good, great result.

      Any details on the media and port adapters used?
      2004 VW Bora 4motion | 3.2 Swapped - R32 Trimmings | BBS CH | Forever fixing this bitch

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      • #48
        MK3: ADZ to AMK to BWS(R36!)

        Used a variety of tools.

        Cheap sandblaster unit and compressor from Sydney Tools.

        The blower attachment supplied with the sandblasting kit is not suitable, so got a long reach blower off eBay.

        Borrowed a wet/dry vacuum.

        Driveway life



        Used a 18/40 walnut media went through around 2.3kg (one bottle) I was pretty wasteful and didn’t have the best catchment set up.

        Port adapters off K1llz



        Sent from my iPhone using Tapatalk

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        • #49
          Couple of little things, nothing to major - still waiting for a fabrication date.

          Big time legend Shane Haluch has been doing/making cool 3.6 stuff for a while now. Started making lightweight crank pullies (first and only off the shelf option at this time) saves around 3KG in weight.. will be pretty peppy now I imagine



          And I finally got the slicks mounted up.




          Sent from my iPhone using Tapatalk

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          • #50
            MK3: ADZ to AMK to BWS(R36!)

            Got all the fabrication stuff done over the last little while.

            Dropped some of it off to be powder coated. The rest in aluminium will just stay as is.



            Sneak peek of the front end with the new fuel cell.

            The shifter and handbrake plate was welded into the car for ease/strength. This has just been rust proofed for now.

            Eventually when the car gets fully stripped this will all be painted properly.



            In the meantime. I’ve gone through every nut and bolt to check and mark tight, borrowed the wot box from the R32 so can at least have some sort of launch rpm assist on the slicks and some other general bits and pieces.


            Sent from my iPhone using Tapatalk
            Last edited by HaydEn; 01-05-2022, 04:41 PM.

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            • #51
              Few more bits and pieces done. Wotbox has been a little bit of a hassle; doesn’t want to work with the ECU. So not sure if I’ll be able to work around it not.

              Reassembled the front crossmember and bumper mounts, put in the power steering pump and wired up, radiator fan wired up, fixed a split injector o ring i found out about this morning when I started it.



              Fabricated front engine mount


              Electric power steering pump hiding away


              Terminated ends, switched power in the deutsch connector, that goes into the switch panel inside


              Passenger side bumper mount and backside of fuel cell


              Mismatched radiator hoses, but what was laying around!


              All together


              Annnnd, made these mirror deletes out of a sheet of carbon. Will be making a centre fascia/switch panel out of the same sheet.



              Sent from my iPhone using Tapatalk

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              • #52
                Loving that subframe.
                1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
                1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
                1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
                2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

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                • #53
                  Been a bit slack of late, travelling a bit, then when I’m home it’s always raining.

                  Finally got a decent weekend to finalise the switch panel and other miscellaneous jobs. Chucked the slicks on, filled up power steering reservoir and put the car down in the ground. Quick drive around to test the steering under load and all good to report.






                  Picked up a weekender/fun car as a non runner, I have got that mostly sorted as well (alternator not charging at present) but otherwise running and driving.




                  Sent from my iPhone using Tapatalk

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                  • #54
                    Another day, another bunch of jobs ticked off the list.

                    New battery mount to suit the new lithium battery. Total weight of the new setup 1.5kg vs the previous setup of 10.2kg



                    Put a fire extinguisher on the tunnel for quick access, hopefully never need to use it.


                    Switch panel finished up. Budget switch box/touch pad.



                    Sent from my iPhone using Tapatalk

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                    • #55
                      Is the tiny battery any good in a daily?
                      1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
                      1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
                      1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
                      2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

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                      • #56
                        Originally posted by sports racer View Post
                        Is the tiny battery any good in a daily?
                        It’s 500cca, so 1.5x more CCA than the old battery that I’ve used in a variety of daily’s for the last 5 or so years.

                        It is a lithium battery, not sure how it would compare to AGM or lead-acid battery in terms of longevity.


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                        • #57
                          MK3: ADZ to AMK to BWS(R36!)

                          And after putting it off for ages. Finally got back to the track today to make some passes.

                          First pass ended up being the best.

                          11.881 @118.95 MPH



                          3.6 swapped MK3 11.88 @118MPH - YouTube

                          Go pro suction mount wasn’t cooperating so no in car footage this time around.

                          Few little things to attend to, radiator drain plug started leaking. Traction still a massive issue.


                          Sent from my iPhone using Tapatalk
                          Last edited by HaydEn; 25-09-2022, 06:09 PM.

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                          • #58
                            Yesssssssss!

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                            • #59
                              Moving on up the list!





                              Sent from my iPhone using Tapatalk

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                              • #60
                                Congrats.
                                1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
                                1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
                                1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
                                2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

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