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Mk1 16v Project

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  • Originally posted by GoLfMan View Post
    woot! About time!
    Meh, i'm in no hurry.

    Gotta buy a clutch now so i can get all my reciprocating and rotating assembly balanced. I'll be getting Robinson Toolmaking in Bathurst to do that i reckon. Heard good things. They did the bottom end of the Hemi, and it seems ok..

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

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    • Balancing Golf pressure plates is tricky. Usually the cast section self centres in use. Setting it up dead centre for balancing can be an issue.

      The guys that lightened my flywheel had a fun time trying to figure out how to do it. Not sure how they managed it in the end.

      Pete
      79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
      7? MK1 Caddy
      79 B1 Passat Dasher Project
      12 Amarok

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      • Ahhh JE forged pistons are soooo awesome, great to see someone finally machined up the comp height you were after... Robinsons toolmaking are master craftsmen and nothing leaves their workshop unless its perfect, your bottom is in good hands!
        sigpic
        Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
        Mk1 twin eng twin turb
        scirocco gti 2.1l 16v turb 6spd
        Audi A4 B5 1.8t

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        • Originally posted by twin eng, twin turbs View Post
          Robinsons toolmaking are master craftsmen and nothing leaves their workshop unless its perfect, your bottom is in good hands!
          Yeah yeah. My kind of people!

          APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
          Website: http://www.tprengineering.com
          Email: chris@tprengineering.com

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          • You like your bottom in the hands of master craftsmen don't ya Preen
            sigpic
            | MY15.5 Mk3 Octavia vRS TSI | DSG | Black Pack | H&R Springs | 18" BBS RSII |

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            • Originally posted by Lorenz View Post
              You like your bottom in the hands of master craftsmen don't ya Preen
              I do. That's why i like where i work. Haha.

              APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
              Website: http://www.tprengineering.com
              Email: chris@tprengineering.com

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              • Originally posted by Preen59 View Post
                Nice dude. Finally! haha.

                Will these have to have the exhaust valve relief fly cuts at all?

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                • Originally posted by golfworx View Post
                  Nice dude. Finally! haha.

                  Will these have to have the exhaust valve relief fly cuts at all?
                  I don't think so. There's a fair bit of room between the crown and the exhaust valve, given that these engines aren't a true cantered valve engine.

                  APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                  Website: http://www.tprengineering.com
                  Email: chris@tprengineering.com

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                  • I got the block and Torque Plate right to go today. That's not ALL i did, i had a job to do that i'd actually get PAID for, so that had to happen first.. Haha.


                    I made the spacers up, which had to be 67mm long. The head is 117mm deep to the clamping face, so with a 50mm torque plate, that leaves 67mm for the studs. You need to have it pretty close so that when you torque the plate down, the studs stretch the right amount. I mean, realistically ANYTHING is better than doing it without preload, but if you can do it right, you may as well i reckon.




                    The spacers are 20mm Bright Mild Steel and i've drilled an 11.5mm hole in them, giving them around about .5mm clearance on the stud.
                    Last edited by Preen59; 02-04-2010, 07:38 PM.

                    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                    Website: http://www.tprengineering.com
                    Email: chris@tprengineering.com

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                    • Not long now and you'll be putting that thing together.

                      I've really got to clear out a few projects and start catching up

                      Looking good.

                      Pete
                      79 MK1 Golf Wreck to Race / 79 MK1 Golf The Red Thread / 76 MK1 Golf Kamei Race Car
                      7? MK1 Caddy
                      79 B1 Passat Dasher Project
                      12 Amarok

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                      • Maybe. We'll see how I go. I'm pretty sure i have all the bits now. It will take me a bit I think. I'm pretty pedantic. I want to have everything clean and painted or what ever as I go so that when assembled, it's like a new engine.

                        APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                        Website: http://www.tprengineering.com
                        Email: chris@tprengineering.com

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                        • Took the block down to my mate Andy today. Should have it back next week. It will be torqueplate bored and honed and will also have the main caps fitted and torqued.. So the bore should be as true as possible when assembled..

                          APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                          Website: http://www.tprengineering.com
                          Email: chris@tprengineering.com

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                          • Great work , love it ..... Cheers ... Geoff

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                            • Well.. As Tim delicately put..
                              They've got enough spark to jump start a dead hooker!
                              And i just bought one.. 40th Anniversary edition and all!



                              MSD Ignition 6440 MSD 6-Series Ignition Box

                              Ohhhh yeah.

                              APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                              Website: http://www.tprengineering.com
                              Email: chris@tprengineering.com

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                              • Nice, best in the business! (and the 40th anni boxs look cool as too!)


                                i like volkswagens
                                My blog: http://garagefiftythree.blogspot.com.au/

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