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76er Swallowtail K-Jet turbo build

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  • #31
    Only after 3 full days with the boost turned upto 15psi, the clutch is starting to let go.

    Alittle pissed, as it's only a new clutch that I fitted when the engine let go & its only done approx 20K & thats all highway use.. Its also a Heavy Duty job with the 16V pressure plate.

    So at the moment, I've had to wind back boost pressure to wastegate spring tension. approx 6psi!

    I also haven't been riding the clutch either. All the work its done so far has been roll on full throttle stuff. It must be making some good power! haha

    I think I'll have to source a button clutch in the mean time till I get the auto done.

    If I can't get the right clutch landed in time for DOVw, I'll just bang in a stocky 210mm clutch.

    I'll also refit the diesel 4spd & probably lock the diff too, so I can drag it.

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    • #32
      Thought I'd do a quick update on whats been happening.

      I've been using the car everyday as my daily driver & it has done 5000K with the turbo setup & nothing out of the ordinary has happened (yet!). Getting better fuel economy than the NA setup too!
      The engine is still breathing & filling up the catch can approx 3-4 weeks as it was doing when it was NA.
      Its also not using any more oil than before either, which is a good sign.

      There is some bottom end noise now, when cold though! I think the 15psi beating on the stock bottom end is taking its toll! haha

      Other than that it has been fun so far & has already added a few fast cars to its "win" street drag resume.

      At the moment I'm happy to leave the car as it is on 15psi & hopefully get it to a street meet after dovw, as calder park is reopening very soon.
      Will bang on the semi slick's I've got here. Just hope the clutch holds out till then.

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      • #33
        Well I finally managed to get the car to the drags.

        Fitted up the soft semi track/road tyres. Drove to the track 1.5hr's one way!

        Lowered the front tyre pressures to 20psi.

        Got in a burnout, staged, took off with about 4000rpm dialled in, boosted up, shook the tyres hard (a few friends in the crowd said it had bad axle tramp!) grabbed 2nd & broke the shift relay linkage only to have to roll down the strip in neutral! Not happy!

        Had to trailer it home!

        Waist of a night, but ah well. Hopefully next time

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        • #34
          The car has had a quick make over earlier this week & these pics were taken from the "Day of the VW" i

          I basically made the car as visually stock as I could, except for the sunvisor, roof aerial (even though it doesn't have a radio!) lowered, & large exhaust tip!

          Very sedate & the best sleeper! haha





          Also fitted a bench seat too! Not many people noticed it, but when they did, they loved it!





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          • #35


            Well done mate, first time iv seen a vw mk1 turbo in a Australia too, 6/11/09. (Calder Park)

            Love this thing!


            Audi S3 8L - Stroker GTX3582 700bhp+
            Golf GTI 1980
            Golf GLS 1979
            www.facebook.com/etunersmotorsportau

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            • #36
              Originally posted by 16v_kid View Post


              Well done mate, first time iv seen a vw mk1 turbo in a Australia too, 6/11/09. (Calder Park)

              Love this thing!


              Theres a few out there. incl. petrol & diesel.

              Trust me.

              I know of one in SA, a couple in NSW.

              A bloke around the corner from me built a mk1 GLD diesel turbo along time ago. Was a time bomb though & it was still slower than a wet week

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              • #37
                awesome build up ,
                cheers brenton
                MK1 4door
                MK2VR6
                MK3VR6
                Transporter
                1st place, stock MK3VR6. Vw nationals 07
                2nd place, mod MK2VR6. Vw nationals 09
                and untold wrecks

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                • #38
                  epic Tim, good to see ya around again.
                  Originally posted by Preen59
                  It doesn't matter what car you drive.. If you're a complete wanker.. People still won't want to talk to you..

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                  • #39
                    nice work again bro! u talented bastard! i love threads like this where i get to learn stuff. it's amazing how different the car looks on the standard steelies. sleeper indeed. and props for the bench seat

                    btw... that's gotta be a record build. 26mins you ain't got a flux capacitor hidden under your dash too by chance?

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                    • #40
                      Originally posted by funkamedic View Post
                      nice work again bro! u talented bastard! i love threads like this where i get to learn stuff. it's amazing how different the car looks on the standard steelies. sleeper indeed. and props for the bench seat

                      btw... that's gotta be a record build. 26mins you ain't got a flux capacitor hidden under your dash too by chance?
                      Always nice to help people learn new stuff, especially when they are willing to learn!

                      haha. I wish I could build this in 26mins! hahaa

                      Nah. I gathered as much of the main parts as possible to carry out the build & everything else was bits here & there I couldn't plan on what I'd needed. eg. what piping, hoses etc.

                      But when everything arrived I pulled the car off the road on a Monday arvo & it was running & tuned the Friday week. So less than 2 weeks to do the entire turbo build.

                      I hate having a project car sitting around & I've still got one sitting here for 7 years!

                      Best to plan as much as you can& bang it out as soon as possible!

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                      • #41
                        very well done awesome stuff...
                        sigpic

                        White 95 vr6, colour coad, koni, neuspeed, 16 x 9, samco!

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                        • #42
                          WOAH!!! This excites me!! You have been busy.
                          Awesome work as always, your attention to deatail is 2nd to none.
                          Great job!
                          Cheers, Benny
                          www.axesent.com.au

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                          • #43
                            Thanks fella's.

                            Cars been going really good, even in the boiling hot weather it will still cruise along at 100km/h without any problems. But it will ping when boosted in 3rd & up.


                            Solution = don't boost it when hot! Just cruise!


                            I've also covered 10K in it since fitting the turbo kit & its only broken 2 exhaust mounts which isn't too bad I reckon on a stock engine & has also wrecked the diff bearings & an outer C.V. joint too. They are still in the car though & are still going strong! haha I'll replace the gearbox & driveshafts soon enough

                            Engine still isn't using any water & only alittle bit of oil due to an oil leak ( & it's bloody noisey as when cold too!) & still pulls hard when you feel the need to motivate!

                            Oh, & the front tyres don't seem to be lasting very long either for some strange reason too!
                            Last edited by Oneofthegreats; 15-12-2009, 10:44 PM.

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                            • #44
                              Will we be seeing any dyno or 1/4mile figures in the near future? Im realy interested to see what power its making.
                              MK1 GLS 3door
                              A4 B7 2.0T

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                              • #45
                                Do a skid
                                I'm soo euro even my missus is shaved...

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