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Joe's S3 build up

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  • Joe's S3 build up

    Alright so better late than never decided to start a build thread about the S3

    Bought June 2014

    2002 S3 8L "facelift" model 150k on the clock Black with white (silver) interior (looked better in the photos)





    Spent a while looking for one. Ended up flying to Sydney for it. Turns out it might not have been all it seemed.

    Been having issues from day one with it but decided to stick with it and replace parts and improve on the car so that eventually it might be what I'd actually wanted in the first place.

    First issue was the car bogging down under boost. Once it was back to Brisbane and a proper look under the bonnet the whole TIP was shredded so ordered a new one from badger5 along with a new filter.




    got the car a proper service and oil flush then noticed the PCV system was also splitting and just in a really bad state. replaced some bits with forge silicone off ebay and other pipes straight from audi.

    Seemed to be ok for a while but issue kept coming up.

    Bought some roof racks off Richard from this forum, he managed to point out my roof rails were rusting. something I hadn't noticed yet. Had a bit of a read online, took it to Audi brisbane and after about 5 months of constant nagging they covered it under their anti corrosion warranty.



    While it was in I got the coilpacks done thinking they might be the cause of my engine woes. No luck.

    ARB Bushes went about a week after this, along with strut top mounts and a few other rubbers up front. Got them all replaced by Prestige and Performance just with stock audi stuff for now wasn't keen to harshen up the ride just yet. they had happy news for me that my AWD system wasn't working and had no idea why but that it was going to be expensive.

    Wasn't overly happy with that result. By this point I'd moved house and the car was due another service so I took it into wayne park auto at milton got them to do spark plugs and fuel filter they noticed a brake switch was gone, replaced it and suddenly AWD back up and running!! Pretty good for a $35 fix

    Tyres that were on the car were some budget brand so they're now shagged 6 months into owning it. And it's still not boosting properly. No more bogging down but it just doesn't seem to want to go at all. I get more boost when lifting off the accelerator than when I have my foot planted (air issue??)

    Posted on here about my issue with the car and Gavin was kind enough to bring his computer down to brisbane airport and have a scan and the EGT sensor was gone. Did a dig around turned out it wasn't even plugged in so did that. Seemed to be ok but still not driving right.

    Anyway it's drivable now just not quite what it should be and I'm lost for what to do next. Weird clunking from the front when turning and over bumps so I had the wheels off a week or two ago and my struts are on their way out along with the strut hats. So the engine is on hold for now. Coilovers are next. hopefully buying them this week and getting them fitted before lakeside on the 14th.

    So now everyone is up to date on what has gone wrong. I look forward to every post from here on in being happy and about improving the car. I promise not to whinge about it.
    Attached Files
    Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
    Skoda Octavia RS 5E manual wagon

  • #2
    And I thought I had problems with my MK1 Golf.

    Well done for persisting and (luckily) you've found how to fix some problems for a few dollars when someone has probably quoted big dollars to fix.

    If you're after spare parts check out the For Sale section. Mick is selling all his S3 running gear for $1350.

    http://www.vwwatercooled.com/forums/...s3-102419.html

    Cheers

    Paul
    1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
    1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
    1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
    2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

    Comment


    • #3
      Coilovers bought!!!!

      I went for AP ones direct from Germany. Good price and pretty good reviews. Now to get them fitted and fix that knock. Also need to do the steering rack bushes as they are knackered too.

      Hopefully less than 2 weeks to get here
      Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
      Skoda Octavia RS 5E manual wagon

      Comment


      • #4
        Originally posted by sports racer View Post
        And I thought I had problems with my MK1 Golf.

        Well done for persisting and (luckily) you've found how to fix some problems for a few dollars when someone has probably quoted big dollars to fix.

        If you're after spare parts check out the For Sale section. Mick is selling all his S3 running gear for $1350.

        http://www.vwwatercooled.com/forums/...s3-102419.html

        Cheers

        Paul
        Thanks for that Paul. Yeh I did notice micks listing and it's a tempting thing to have a donor drive train. I'll keep an eye on it but bide my time for now and just go little by little.
        Cheers
        Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
        Skoda Octavia RS 5E manual wagon

        Comment


        • #5

          better photo of the intake. and BMC filter. As of last night I took off the metal shielding around the filter as it didn't fit right and was stretching the connector on the MAF. I had the connector off earlier today and it looks in bad shape too, I'm guessing that bits of metal shouldn't fall out when I unplug it. But I don't have a MAF code coming up when it gets scanned...is it possible that it's not working correctly but not showing a code?
          Attached Files
          Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
          Skoda Octavia RS 5E manual wagon

          Comment


          • #6
            Sounds like you need to track down an Audi specialist and have a word.

            Jmac on this forum has this as his signature and he's in Brisbane too.

            Alba European
            Service, Diagnostics and repairs. Mobile Diag available on request
            Audi/VW/Porsche Factory trained tech 25+ yrs exp
            For people who value experience call 0423965341
            Last edited by sports racer; 28-01-2015, 12:10 PM.
            1978 MK1 2.0 16v http://www.vwwatercooled.com.au/foru...-46488-70.html
            1991 MK2 GTI 2.0 8v, white (RIP) and it's red replacement http://www.vwwatercooled.com.au/foru...gti-42078.html
            1997 MK3 CL http://www.vwwatercooled.com.au/foru...ml#post1292061
            2001 & 2002 Bora 4motion. http://www.vwwatercooled.com.au/foru...st-123823.html

            Comment


            • #7
              Originally posted by sports racer View Post
              Sounds like you need to track down an Audi specialist and have a word.

              Jmac on this forum has this as his signature and he's in Brisbane too.


              Alba European
              Service, Diagnostics and repairs. Mobile Diag available on request
              Audi/VW/Porsche Factory trained tech 25+ yrs exp
              For people who value experience call 0423965341
              I'll give him a ring I think. I had gav look at it quickly once and he noted a few things to look at. I really need vagcom and take it for a spin and eliminate things one by one.

              Also I had oil in my intake coming down from the dv connection. Normal? I can't find much info specific to it. But a little worried about that
              Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
              Skoda Octavia RS 5E manual wagon

              Comment


              • #8
                welcome to use my vcds cable mate when you come to look through the a3 parts. i'll let you know when i'm free, a bit hard to work out with working away sorry...
                sigpic

                Comment


                • #9
                  Originally posted by guile View Post
                  welcome to use my vcds cable mate when you come to look through the a3 parts. i'll let you know when i'm free, a bit hard to work out with working away sorry...
                  I'll take you up on that offer Rich. All good I'm in no Hurry just taking everything slowly. On part time work currently so money will dictate me being able to get stuff repaired anyway. Cheers again though. Read through your a3 build thread recently. that thing was awesome haha.
                  Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
                  Skoda Octavia RS 5E manual wagon

                  Comment


                  • #10
                    So the department of main roads had a little treat for me as I joined the ipswich highway last night





                    anyone recommend a course of action. Or just get a new tyre, replace the strut and get on with it?
                    Attached Files
                    Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
                    Skoda Octavia RS 5E manual wagon

                    Comment


                    • #11
                      Replace the tyre..
                      Struts can take a lot of hard knocks and make a frightening noise when they bottom out.

                      Take lots of pix and send in a bill.
                      You never know your luck. Nothing to loose.
                      Write into the letter re it could cause a fatal accident etc
                      Tell them how your car veered onto the wrong side of the road when it hit it (if it did)
                      Send a copy to local paper as well.
                      Keep it to the point.
                      Prev 2008 R32 3 door DSG.
                      Prev 2010 S3 Sportback Stronic.
                      Now Lexus IS350 F Sport

                      Comment


                      • #12
                        Cheers for the advice. I sent an email already regarding the damage. Heap of pics and info. I reported the incident immediately so I think that will help. I'll send the bill to them as soon as i get the car fixed and wait and see what they say.
                        My struts were in a bad way to begin with. The hit just made things worse. They are currently leaking so I think it's time to replace anyway.
                        Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
                        Skoda Octavia RS 5E manual wagon

                        Comment


                        • #13
                          Got a reply for main roads. Basically not worth claiming. Had the wheel off, and cleaned everything up maybe it's not so bad...plus they weren't going to pay for coilovers anyway, the most I would have got would have been one tyre.

                          New set of Bridgestone adrenaline RE002's put on. got a really good price if anyone is chasing them in Brisbane. They feel good way more forgiving and direct than the old tyres, but the oldies were **** anyway.

                          Wish I didn't know the coilovers were on their way. the waiting sucks

                          Some inspiration while I wait.


                          Anyone know where I can get my wheels painted by the way...found one powder coater in beenleigh but was looking at less than $600 which is what he wants.
                          Attached Files
                          Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
                          Skoda Octavia RS 5E manual wagon

                          Comment


                          • #14
                            Plastidip wins for cheap. Covers all manner of imperfections.

                            Gavin
                            optimumcode@gmail.com | https://www.vwwatercooled.com.au/for...i-;-79012.html | https://www.facebook.com/TTY-Euro-107982291992533

                            Comment


                            • #15
                              Originally posted by h100vw View Post
                              Plastidip wins for cheap. Covers all manner of imperfections.

                              Gavin
                              Did you take the tyres off first gavin? Or just spray and peel the excess later. I plasti-dipped my front grill but not sure I should go nuts on the wheels. Maybe next Sunday's job
                              Audi S3 8L BAM 225 Custom Code Stage 2 — Gone but not forgotten
                              Skoda Octavia RS 5E manual wagon

                              Comment

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