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Amarok Gearbox Drain/Refill Plug

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  • Amarok Gearbox Drain/Refill Plug

    Afternoon, does anyone have a photo or diagram of the location of the Amarok manual gearbox drain plug? What type of tool is required to remove the plug? It is alleged that about 1.9lt of oil is in the box, can anyone confirm this?
    Thanks!

  • #2
    Not sure on fill amount but im sure the fill and drain are both big allen keys. Drain located directly on the lowest point and fill half way up the side of the box. Most manual gboxes you fill until the oil starts to flow back out of the filler hole.....VDUB...
    VOLKSWAGEN TECHNICIAN - 16 YEARS OF PAIN..
    VCDS CODING- FAULT DIAGNOSIS - PRE PURCHASE INSPECTIONS- REPAIRS
    9W2 BT KITS -$300 - 9W7 BT KITS - $450 - CANBUS UPGRADE $150
    BRISBANE / GOLD COAST

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    • #3
      Originally posted by vdubmotorworx View Post
      Not sure on fill amount but im sure the fill and drain are both big allen keys. Drain located directly on the lowest point and fill half way up the side of the box. Most manual gboxes you fill until the oil starts to flow back out of the filler hole.....VDUB...
      Thanks, so you are thinking allen key over torx?

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      • #4
        Originally posted by bombsquad21 View Post
        Thanks, so you are thinking allen key over torx?
        Will be allen key (hex).

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        • #5
          Allen key...Have i look on the box...should be quite easy to find. Look for drain first as easiest to spot
          VOLKSWAGEN TECHNICIAN - 16 YEARS OF PAIN..
          VCDS CODING- FAULT DIAGNOSIS - PRE PURCHASE INSPECTIONS- REPAIRS
          9W2 BT KITS -$300 - 9W7 BT KITS - $450 - CANBUS UPGRADE $150
          BRISBANE / GOLD COAST

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          • #6
            The Penrite lube guide says 1.5L of G 055 538 A oil is needed for the diesel models up to 2013.
            Performance Tunes from $850
            Wrecking RS OCTAVIA 2 Link

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            • #7
              For reference it's an 8mm Allen Key. The box is conveniently labelled for Oil in and Oil out.

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              • #8
                Originally posted by bombsquad21 View Post
                For reference it's an 8mm Allen Key. The box is conveniently labelled for Oil in and Oil out.
                Any Initial feedback on the oil change?

                And what did the oil look like coming out? I've heard stories about visible metal shavings/slivers .........
                Current: 2023 MY23 T-Roc R Lapiz Blue + Beats Audio + Black pack 2018 MY19 Golf R manual Lapiz Blue + DAP) 2018 MY18 Golf 110TSI (150TSI) Trendline manual White2014 Amarok TSI Red (tuned over 200kw + lots of extras) 2013 Up! manual Red 2017 Polo GTI manual Black Previous VWs and some others ...
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                • #9
                  Originally posted by Sharkie View Post
                  Any Initial feedback on the oil change?

                  And what did the oil look like coming out? I've heard stories about visible metal shavings/slivers ........
                  It's very normal for the gear/diff oils to have a metallic colour, when drained at 10k-20k km. It takes longer fro the gearboxes and the diffs to run in. I always change the transmission/gear oils in the brand new cars at that kms and the Amarok won't be any different.

                  You leave the first fill in there for 80k-100km and the metallic colour is less obvious, because the contaminants are already stuck to the internals and you would need an oil flush to remove them.

                  I see more failed diffs/transmissions today in the vehicles with less than 100,000km, than 20 years ago, due to the stretched oil changes (or the lifetime fills).

                  So much for today's improved machining process compared to the past.
                  Last edited by Transporter; 23-07-2014, 08:29 AM.
                  Performance Tunes from $850
                  Wrecking RS OCTAVIA 2 Link

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                  • #10
                    Originally posted by Transporter View Post
                    It's very normal for the gear/diff oils to have a metallic colour, when drained at 10k-20k km. It takes longer fro the gearboxes and the diffs to run in. I always change the transmission/gear oils in the brand new cars at that kms and the Amarok won't be any different.
                    I'm with you, plan on changing engine oil at 7,500km, gearbox oil and rear diff oil all at 10,000km to get rid of all contaminants ...... everything should be well run in by then
                    Current: 2023 MY23 T-Roc R Lapiz Blue + Beats Audio + Black pack 2018 MY19 Golf R manual Lapiz Blue + DAP) 2018 MY18 Golf 110TSI (150TSI) Trendline manual White2014 Amarok TSI Red (tuned over 200kw + lots of extras) 2013 Up! manual Red 2017 Polo GTI manual Black Previous VWs and some others ...
                    sigpic

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                    • #11
                      Once I get my car back I'll be able to let you know about the redline. I couldn't find any metal in the original oil. I'll keep looking..

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                      • #12
                        similar to the 7 speed dsg, the gearbox is 'underfilled' from factory by around 200ml. this is a cost saving measure in the build process and is not meant to have any dramatic effect on its lifespan.

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                        • #13
                          Originally posted by buzuki View Post
                          similar to the 7 speed dsg, the gearbox is 'underfilled' from factory by around 200ml. this is a cost saving measure in the build process and is not meant to have any dramatic effect on its lifespan.
                          Where did you get that information buzuki? How is the 7 speed dsg under filled? I do not think the factory would under fill gearboxes to save money when surely the repercussions would be far more expensive than saving 200ml of oil per car.

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                          • #14
                            the extra oil just dampens shift noise.

                            They dont require lots of oil.

                            I dont believe there to be any repercussions yet. How many DSG failures have you seen excluding clutches/mechatronics where you say oil level is to blame?

                            Personally ive seen none.

                            Volkswagen has brilliant engineers, if they can save money easily with no effect they will.

                            200ml per car and they sold some 5million cars last year. Lets say 10% were DSG they be saving approx 3million dollars in oil cost.
                            Last edited by buzuki; 04-08-2014, 08:04 PM.

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                            • #15
                              Originally posted by BumbleBeetle66 View Post
                              Where did you get that information buzuki? How is the 7 speed dsg under filled? I do not think the factory would under fill gearboxes to save money when surely the repercussions would be far more expensive than saving 200ml of oil per car.
                              Knowing what his day job is, I'm inclined to believe him
                              '07 Transporter 1.9 TDI
                              '01 Beetle 2.0

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