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New turbo garrett GT 25/30r turbo setup

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  • #46
    hmmmmm.. shiney.

    are you going to get them coated or anything?


    i like volkswagens
    My blog: http://garagefiftythree.blogspot.com.au/

    Comment


    • #47
      Originally posted by Jarred View Post
      hmmmmm.. shiney.

      are you going to get them coated or anything?
      Yes ill be painting the manifold in 800 degree VHT exhaust paint and thermo wrapping it to keep the heat in and prevent as much heat sink into the inlet manifold as possible. I looked into getting it ceramic coated which is excellent for keeping the heat in but very expensive. I got quoted over $900 for the manifold, downpipe and turbine housing....
      sigpic
      Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
      Mk1 twin eng twin turb
      scirocco gti 2.1l 16v turb 6spd
      Audi A4 B5 1.8t

      Comment


      • #48
        I dummy fitted the manifold and turbo to make up the downpipe, the wastegate is 1 1/2" diameter stainless tubing and the turbine is 2" expanding to 3" around 90 degrees. The splitter in between the pipes is a section of stainless machined up and sectioned to suit though in the pic it isn't finished to seal properly. The wastegate will exit just behind the subframe away from anything that could get damaged from the heat!





        sigpic
        Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
        Mk1 twin eng twin turb
        scirocco gti 2.1l 16v turb 6spd
        Audi A4 B5 1.8t

        Comment


        • #49
          marty, this is starting to get ridiculous!!

          top work as always.

          is there going to be any issues with heat generated by the turbo around the adjacent wiring?
          87' MK2 GTI
          13' MK7 TDI

          Comment


          • #50
            Originally posted by jayjay View Post
            marty, this is starting to get ridiculous!!

            top work as always.

            is there going to be any issues with heat generated by the turbo around the adjacent wiring?
            Thanks jayjay, the more ridiculous the modifications the better within reason.... I have never seen any golfs with the turbo setup like the way im doing it above the gearbox.

            The wiring loom is actually quite long and looped back over itself so once everything is in position ill cable tie it up out of the way.
            sigpic
            Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
            Mk1 twin eng twin turb
            scirocco gti 2.1l 16v turb 6spd
            Audi A4 B5 1.8t

            Comment


            • #51
              Wow! Great stuff there must be a beast.
              Enjoy ur ride mate!
              500 x 100 max size on sig pics please!!

              Comment


              • #52
                Originally posted by twin eng, twin turbs View Post
                Thanks jayjay, the more ridiculous the modifications the better within reason.... I have never seen any golfs with the turbo setup like the way im doing it above the gearbox.

                The wiring loom is actually quite long and looped back over itself so once everything is in position ill cable tie it up out of the way.
                I've seen one... this is bug_racers car...
                Euro Revolution - eurorevolution@live.com.au
                Importing Quality Performance and Spare parts for Audi & Watercooled VW's
                New website almost up and running ... http://eurorevolution.webs.com/index.htm
                Courtney

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                • #53
                  I stand corrected... and very impressed! I searched for more info on bug_racers setup but nothing on here. So a VR6 turbo, 6 into 1 manifold, garrett GT t51r spl, water to air intercooler... Bug_racer should start a build thread and share what it takes to build a 1000+hp monster...
                  sigpic
                  Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
                  Mk1 twin eng twin turb
                  scirocco gti 2.1l 16v turb 6spd
                  Audi A4 B5 1.8t

                  Comment


                  • #54
                    Originally posted by twin eng, twin turbs View Post
                    I stand corrected... and very impressed! I searched for more info on bug_racers setup but nothing on here. So a VR6 turbo, 6 into 1 manifold, garrett GT t51r spl, water to air intercooler... Bug_racer should start a build thread and share what it takes to build a 1000+hp monster...
                    You may not need to look at pics to see it eventually..

                    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
                    Website: http://www.tprengineering.com
                    Email: chris@tprengineering.com

                    Comment


                    • #55
                      I have finished the 3" downpipe, screamer pipe and the manifold. Here is a pic of the collector of the manifold after porting but unpolished. Note the spike in the middle as the pipes merge.

                      sigpic
                      Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
                      Mk1 twin eng twin turb
                      scirocco gti 2.1l 16v turb 6spd
                      Audi A4 B5 1.8t

                      Comment


                      • #56
                        looks mad. how far are you away from this being finished? (the manifold?)


                        i like volkswagens
                        My blog: http://garagefiftythree.blogspot.com.au/

                        Comment


                        • #57
                          Originally posted by twin eng, twin turbs View Post
                          I have finished the 3" downpipe, screamer pipe and the manifold.
                          jarred, i'd say that pretty much gives it away.
                          '07 Touareg V6 TDI with air suspension
                          '98 Mk3 Cabriolet 2.0 8V
                          '99 A4 Quattro 1.8T

                          Comment


                          • #58
                            Originally posted by gldgti View Post
                            jarred, i'd say that pretty much gives it away.
                            yea but finished can always mean a couple different things. It could be. it's all pretty much done bar some things and i'll put it on next week or it could be it's finished and ready to be bolted on tomorrow.

                            hope that makes it clearer


                            i like volkswagens
                            My blog: http://garagefiftythree.blogspot.com.au/

                            Comment


                            • #59
                              High temp coated, thermo wrapped and ready to be installed. You may notice two small brackets off the runners for bracing to the gearbox and downpipe.

                              sigpic
                              Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
                              Mk1 twin eng twin turb
                              scirocco gti 2.1l 16v turb 6spd
                              Audi A4 B5 1.8t

                              Comment


                              • #60
                                ooooh perty. so you wouldnt be going for a trphy next year would you too?

                                be great to see it together
                                '07 Touareg V6 TDI with air suspension
                                '98 Mk3 Cabriolet 2.0 8V
                                '99 A4 Quattro 1.8T

                                Comment

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