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Inlet manifold still not coming off!

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  • Inlet manifold still not coming off!

    the inlet manifold is still not coming offf. i have taken out all bolts out and given it a healthy whack with a block of wood and a sledge hammer (yes i was being careful).... nothing. help????!!!!!
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  • #2
    I know you tried a block of wood and sledge hammer, I would try a rubber mallet if you have one. A constant tapping while wiggling may be what it requires?

    Do you have any movement at all?

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    • #3
      Stress or strain??

      From my experience you need to apply pressure to the off-side of anything that you are trying to separate. Doesn't matter if it's a ball joint, track rod end or cylinder head it needs to be levered away from the component with the greater mass before applying a shock. So in the case of your manifold (which I haven't seen and am only imagining) put a lever between it an the block/head/immovable object and then hit with a fibre/wooden/rubber mallet to dislodge. But, before you do anything more, check and double-check that there isn't something that you've missed still holding it on. I've done it a million times and cursed myself blue the same number.

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      • #4
        Of course the little flat bracket from the inlet manifold to the exhaust manifold is undone.
        Widebody Cayman S Turbo, 83 ur Quattro
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        • #5
          Yeah if you are certain its undone. A scissor jack could be the go.
          sigpic Camden GTI Performance. VW / AUDI Specialists
          All Mechanical Work, Log book Servicing, New and used Parts and Imports
          19-20/6 Badgally Road, Campbelltown, 2560
          02 4627 3072 or 0423 051737 www.camdengti.com

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          • #6
            i see no bracket?!

            absolutely no movement and no rubber mallet in site... someone suggested gasket remover>?
            VW: it aint just a car, its a way of life
            There are few things more satisfying in life than finding a solution to a problem and implementing it
            My Blog: tinkererstales.blogspot.com.au

            Comment


            • #7
              one bolt in the bottom of the inlet manifold with a flat bracket between it and a bolt in the top of the exhaust manifold.

              its usually rusted. just undo it till the bolts snap then leave it off. 12 or 13mm spanner.
              sigpic Camden GTI Performance. VW / AUDI Specialists
              All Mechanical Work, Log book Servicing, New and used Parts and Imports
              19-20/6 Badgally Road, Campbelltown, 2560
              02 4627 3072 or 0423 051737 www.camdengti.com

              Comment


              • #8
                you did remove the bolt and bracket attached to the exhaust manifold right ?

                Comment


                • #9
                  there aint no bracket there mate i mustve taken it off
                  VW: it aint just a car, its a way of life
                  There are few things more satisfying in life than finding a solution to a problem and implementing it
                  My Blog: tinkererstales.blogspot.com.au

                  Comment


                  • #10
                    How about you count the bolts that have been removed and someone on the forum can tell you if that is all. Just to make sure

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                    • #11
                      i was just there mate,, i checked all the holes in the inlet manifold... i checked behind the back of the manifold for the bracket which is removed.... everything is not there and its still hanging on for dear life... and i just grazed my elbow and hand
                      VW: it aint just a car, its a way of life
                      There are few things more satisfying in life than finding a solution to a problem and implementing it
                      My Blog: tinkererstales.blogspot.com.au

                      Comment


                      • #12
                        Hope your ok!

                        Now go to the fridge, grab a coldie. Knock the top off it, enjoy it while looking at the manifold contemplating. "why"?

                        Seriously though they can be damn frustrating. For memory years ago you could get a bonding compound for manifold/exhaust gaskets that went rock hard, it may have a similar product on it.

                        Once finished your beer, grab the piece of wood and sledge and lightly tap it off. We are all cheering for you.

                        Comment


                        • #13
                          im fine thanks wolsburg...to quote monty python... "its only a scratch"
                          i have tried the sledge hammer and block of wood... lightly... what would happen if i went all out and belted the $h1t out of it???
                          VW: it aint just a car, its a way of life
                          There are few things more satisfying in life than finding a solution to a problem and implementing it
                          My Blog: tinkererstales.blogspot.com.au

                          Comment


                          • #14
                            Have you thought of taking the head off?

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                            • #15
                              why???????
                              VW: it aint just a car, its a way of life
                              There are few things more satisfying in life than finding a solution to a problem and implementing it
                              My Blog: tinkererstales.blogspot.com.au

                              Comment

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