Sulphur has the property to grease the high pressure injection pump and the injectors. Without sulphur, the reduced greasing property of the new diesel has already shown negativ impacts on the long-term stability of the injectors and the high pressure pump.
SULPHUR AND LUBRICITY
As I understand it, lubricity isn't overly affected by the presence or absence of sulphur - it's the refining process used to remove sulphur which reduces the lubricity of diesel, as I point out using selected quotes from this SAE technical paper (PDF, 825 KB):
... To answer the question whether the inherent lubricity of untreated gas oil was lost by the decrease of sulphur and nitrogen compounds these type of compounds were added back into fuel
The addition of the three compounds to ULSD 1 shows no significant effect on the improvement of the base fuel lubricity
As can be concluded from these experiments, sulphur compounds in untreated diesel fuel are not providing lubricity protection...
The addition of the three compounds to ULSD 1 shows no significant effect on the improvement of the base fuel lubricity
As can be concluded from these experiments, sulphur compounds in untreated diesel fuel are not providing lubricity protection...
Concerned by this, the FIE (Fuel Injection Equipment) Manufacturers have released a joint statement on this issue (PDF, 666 KB):
... It is essential that the lubricity of the fuel as measured by the HFRR test specified in ISO 12156-1 meets the requirement of a wear scar diameter not greater than 460 microns...
... the useful operating lifetime of any mechanical component will be adversely affected by fuel with a lubricity exceeding 460 microns.
... the useful operating lifetime of any mechanical component will be adversely affected by fuel with a lubricity exceeding 460 microns.
FUEL QUALITY
So does the current diesel fuel meet this requirement? If you fill up in Europe or Australia, then yes.
Since 1999 the European Standard for diesel, EN 590:1999 (which has since been superceded by EN 590:2004 and EN 590:2009), has stipulated a maximum wear limit of 0.460 mm (460 microns) which, according to the FIE Manufacturers' statement, satisfies their requirements. Australia adopted the same requirement from 16 October 2002, as shown in the Fuel Quality Standards Act 2000.
However, in the U.S. the current fuel standard for diesel (ASTM D975) allows a maximum wear limit of 0.520 mm (520 microns) which is some 13% higher than European and Australian standards. It also allows a minimum cetane index of 40, compared to 46 for Europe and Australia. This is partly why Americans are so concerned about fuel quality (sucks to be them, eh?) which is why they have people doing studies like comparing 19 additives (original thread). Type "spicer additive test" in Google to see further discussions on TDIClub and BITOG forums, etc.
(According to that study, it appears to be possible to reduce the lubricity of fuel from using certain additives, though they say "the cause for this is speculative".)
BIODIESEL
Another commonly known and effective way of increasing lubricity is to add biodiesel. Even at just 2%, biodiesel shows great reduction in wear (ranked 1st in the study, see above). Similarly, ULSD with 5% biodiesel shows the least wear compared to untreated fuels in the SAE technical paper. And as part of the EU Biofuels Directive, EN 590:2004 has permitted up to 5% biodiesel, and up to a futher 7% in EN 590:2009, with the blessing of the FIE manufacturers:
... The European diesel fuel standard EN 590:2009 includes diesel blends with up to 7 % FAME (B7). The agreed position of all FIE manufacturers undersigned is to limit release of injection equipment for admixtures up to a maximum of 7 % FAME (meeting EN 14214:2009) with the resulting blend meeting the EN 590:2009 standard.
Since 1 March 2009, Australian diesel also permits up to 5% biodiesel.
CONCLUSION
Now, since European and Australian diesel fuel must comply with regulation (either by using biodiesel, additives, or whatever it takes to get it under 460 microns), and the FIE manufacturers have reached a consensus of that being a satisfactory limit, there really shoudn't be any concern on this matter. That's not to say older equipment will be completely trouble free (I think seal compatibility might still be a concern), but modern equipment designed for 10 ppm sulphur diesel shouldn't be failing due to excessive wear from inadequate fuel lubricity.
(Keep in mind the differences in fuel standards as previously noted when reading up on lubricity, especially from American forums).
That's my take on the issue of lubricity. Precisely what other effects arise from adding 2-stroke oil to the fuel tank of a Euro 4 or Euro 5 diesel engine, I don't know (or can't be bothered to find out

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