VW Jetta 2.0 16v TDI (BKD) - 301hp & 440Ft/Lbs GTB2260Vk, Tubular Manifold, Race PDs

[ryanp]

Have you any more information about the TT parts in the Golf? Any links?

What info do you need?

I did make a post on ClubGTI with the suspension Mk5 Golf / Jetta Suspension Upgrades - OEM and Aftermarket - clubgti.com

Thanks

Ry

[ryanp]

Jetta at 4200rpm in 6th, fuel cut is 5200rpm...



We removed the Electronic Limiter

[GoLfMan]

Jetta at 4200rpm in 6th, fuel cut is 5200rpm...



We removed the Electronic Limiter

hell yes!

[ryanp]

We had the Jetta on Thor's Hub Dyno on Saturday for the NoSmokeNoPoke.com Launch Day.



This was with a some mapping tweaks (still not quite finished) but no more hardware upgrades.

We ended up with 287hp and 425Ft/Lbs at the Hubs. If you assume 10% transmission losses (it has been more like 20% on Shark's BaPro Dyno), you are looking at 316bhp and 468Ft/Lbs at the Flywheel.

Can't wait for the mapping to be 100% finished and then we can get the other upgrades fitted.

Cheers

[ryanp]

Just as a little teaser, here is the current speclist for the Jetta.


Darkside GTB2260Vk Turbo Kit with Tubular Manifold and 3" Downpipe
Darkside Race 16v PD Injectors
Audi S3 Intercooler
Darkside Alloy Intercooler Pipework Kit
Darkside EGR Delete Race Pipe (Retaining ASV)
External Oil Cooler Kit
EGR Cooler Delete
4 BAR MAP Sensor
Milltek 2.75" Non-Resonated Exhaust System with Twin 76mm Jet Silencer
Darkside Developments Re-Map with MAF and EGR Delete

316BHP & 468Ft/Lbs @ Flywheel
287hp and 425Ft/Lbs @ Hubs

PD170 BMN Long Ratio Gearbox
Peloquin Limited Slip Differential
Sachs SRE Single Mass Flywheel with Sintered Paddle Clutch
Polyurethane Filled Dog Bone Bushes
Darkside Developments Short Shift and Poly Filled End Links

VW Racing 6 Pot Front Brake Calipers
VW Racing 352mm x 32mm Brake Discs
Ferodo DS2500 Front Pads
R32 Rear Calipers
R32 310mm x 20mm Rear Brake Disc
Genuine VW Rear Pads
Goodridge Braided Hoses
Eos 3.2 FWD Rear Splash Guards
Silver Zinc Plated Calipers

KW V1 Inox Coilovers
Audi TT Front and Rear Top Mounts
Audi TT Alloy Front Wishbones with Solid Bushes
Audi TT Adjustable Ball Joints
Audi TT Alloy Front Hubs and Track Rods (26mm Wider)
Audi TT Console Bushes
Subframe Spacer Kit
Audi TT Driveshafts
Stock 19mm Front ARB
Audi TT Rear Axle with Alloy Hubs (30mm Wider Track)
Passat R36 21.7mmx3.6mm Rear Anti-Roll bar

Audi S4 'Avus' 18”x8” ET45 Wheels - Hyper Black
Uniroyal Rainsport 2 225/40/18 Tyres
Genuine VAG Wheel Bolt Caps
R32 18" Spacesaver Spare

Golf GTi Front Bumper with Summer Grills
Jetta GLI Side Skirts
Jetta GLI Rear Valance
Hella Projectors with Lamin-X Gun Smoke Tint
Smoked Rear Lights
Smoked Reflectors
Smoked Mirror Indicator Lenses
Pressed Numberplates
Rolled and Flared arches
Black VW Emblems
Matt Black Wrapped Window Trims

Seat Leon Cupra K1 Bucket Seats trimmed in Bridge of Weir Totem Purple
Rear Seats with Centre Armrest
Doorcards Trimmed to match
Black Alcantara Dash and Door Trims
Black Alcantara Armrest Cover and Handbrake Handle
Golf R Multifunction Steering Wheel
Golf R Gearknob
Passat CC Chrome Headlight, Mirror and Window Switches
VW Santana Chrome Fuel Flap Switch
RNS 510 Satnav with LED Screen
I-Pod Adapter in Armrest

As you can see, we have made quite a few changes since the last time we took any pics or updated the topic.

Pics will be uploaded tomorrow after Santa Pod, or later tonight if we get the detailing finished!

Thanks!

[GoLfMan]

nice one mate! Over 300hp, that thing would be an absolute weapon!

[ryanp]

Here are the pics are promised. STILL a work in progress but there are quite a few changes from the last pics. Anyone at Santa Pod yesterday will have got a sneak peek!







VW Racing Brakes -


Big Pimping Interior -



Have 100's of Photos and Videos of yesterday so going to wade through them tonight/tomorrow and get them posted up!

Thanks

[Greg Roles]

Holy sh#t, you guys really raise the bar in TDI tinkering - what a mod list!!!

Eyeing off your clutch set with much interest.....

[GoLfMan]

I kinda dig the purple, a bit different!

[ryanp]

Got a load of videos and photos on the facebook page:

Darkside Developments | Facebook

Jetta Best Runs - 13.83 @ 104.3mph & 13.90 @ 104.7mph

Caddy Best Run - 15.48 @ 89.78mph

Also updated the pics on the website for both cars, some nice ones on there!

[kaanage]

it still pulls very well from low RPMs. What you lose at the bottom end is nothing compared to what you gain at the top end

At what rpm do you feel the turbocharger begin to spool?
I'm wondering how much you loose from idle before the stock torque is equalled (and then bettered, of course).

Like Greg, I'm also very interested in the Southbend clutch/flywheel kit. Which spec will you get (Stage 1/2/3, Daily/Endurance/Drag/Extreme)? I guess not Stage 1 since their torque limits are already exceeded by your engine

[ryanp]

We use Stage 2 Endurance in the Caddy but will be using a Stage 3 in the Jetta.

The turbo spools super strong from 2000rpm onwards, Full boost (2.5bar) is around 2500, it has more torque than standard or remapped at ANY rpm.

[kaanage]

Even directly off idle? It's from there to about 1500rpm that particularly interests me.

And will you be using Endurance again at Stage 3 for the clutch/flywheel?

[ryanp]

who drives WOT below 1500rpm? no-one I know! haha if you want to drive like that get a 1756!! that spools quicker than stock!!

Yeah Endurance if we go Stage 3.