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Polo 6R LED Light bar install

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  • Polo 6R LED Light bar install

    Hey Guys and Gals,
    So we have a 2016 Beats Polo with a DSG that we've had since last year up in Darwin, recently decided to take it to work with me in remote WA, over 400km of corrugated roads to an Aboriginal community, hence decided to upgrade the lighting.

    Last car was a Fiat 500 which I mounted a similar light bracket with the use of double sided tape for the numberplate for clean appearance.

    My ethos is that it must look clean and near factory, or else I don't bother.

    For this setup, I bought this number plate bracket:

    And this light bar from a reliable eBay seller.
    Click image for larger version

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    Last time I spent nearly $100 on a headlight switched relay wiring loom from a name brand which was a pleasure to work with. This time I couldn't source the same one as I forgot the brand.
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    So the finished product looks like this:
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    I basically found some instructions on feeding wires through the firewall from an earlier polo online - the trick is to remove the passenger side wheel + wheel arch and then feed the wires through into the engine bay through the door wiring. On the inside of the cabin you can get your hand up inside and pull it through.

    I pulled the wires through to the back of the entertainment unit and installed a switch where the blank covers are:
    Click image for larger version

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    Now I had to buy a hazard switch from eBay in queensland - however then I realised that the switch was a momentary switch and not On/Off style.

    I researched a few methods of using a momentary switch for my needs however it would require a flip flop IC together with some relays and a power amplifier transistor to trip the 12V relay in my case.

    I removed the clicky clacky movement from the switch and epoxied in a on off switch I got from Jaycar.
    Then I dremeled the inside of the old switch blanks:
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    And then epoxied on a plastic spacer normally used for drilling drywall and fixing screws.
    It took a bit of trial and error due to tolerances and plastic expansion during hot days. Luckily I didn't epoxy anything in until it was finished as I would have been in tears otherwise.

    I then made up a little sticker for the front of the switch that doesn't look too bad.
    I researched water transfer decals however they basically acheive the same thing - I may do it in the future when I can justify $20 odd for the water decal paper.

    Click image for larger version

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    The finished result is trim and flush, has a positive on/off action - can be removed to be adjusted easily, and NOTHING in the physical body of the car was cut or modified, everything is reversible and this was my goal in case we sold the car one day.

    I won't go over the nuances of the wiring but all I can say is that the headlights unfortunately do not trigger the light bar as this wiring kit is not switched like that, however from my own research I have seen that tapping into headlight wires can throw error codes.

    Click image for larger version

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    Total cost is about $300 with all the bits and pieces including double sided tape for number plate, etc.

    Works very well and provides 100W of LED face melting power.

    Comment with thoughts!

  • #2
    Attached Files

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    • #4
      Haven't had any dramas, last time I had the help of a local police officer to help drill bumper, etc.

      90% of the passenger cars in the outback WA and NT have light bars.
      Also the companies that sell the number plate brackets are numerous.

      Technically the bracket is affixed to the bumper with bolts and glue so it is part of the bumper.
      The number plate is in good view.

      Comment


      • #5
        Originally posted by extermin8tor View Post
        Haven't had any dramas, last time I had the help of a local police officer to help drill bumper, etc.

        90% of the passenger cars in the outback WA and NT have light bars.
        Also the companies that sell the number plate brackets are numerous.

        Technically the bracket is affixed to the bumper with bolts and glue so it is part of the bumper.
        The number plate is in good view.
        It is also about putting it in front of the bumper and making it more dangerous if you hit somebody. Friend of mine got hit and a light caused a cut in his leg that took 64 stitches to sew up.

        Probably not the same threat in the outback but thems the rules
        2021 Kamiq LE 110 , Moon White, BV cameras F & B
        Mamba Ebike to replace Tiguan

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        • #6
          Answer to my prev post

          Any lighting on a motor vehicle needs to meet the Australian Design Rules (ADRs). Volkswagen has complied the vehicle to the ADR’s and any lights that have been fitted must operate the way it was supplied to market. ADR 13 is the relevant ADR for the fitment of lights to a vehicle. Also there is a state rule that states the vehicle must meet the ADR’s and in the vehicle standards Code of Practice states that any light fitted to a vehicle must be operational as per the manufacturers standards. Link attached for your reference Third Edition Australian Design Rules
          Last edited by Guest001; 10-07-2017, 02:36 PM.
          2021 Kamiq LE 110 , Moon White, BV cameras F & B
          Mamba Ebike to replace Tiguan

          Comment


          • #7
            LED Lights bars from what I can determine are not legal for road use. Off road only. And the beam pattern and reach from them is far worse than a cheap set of driving lights

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            A halogen compact driving light

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            A compact LED driving light

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            Last edited by pologti18t; 16-07-2017, 12:48 AM.

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            • #8
              Originally posted by pologti18t View Post
              LED Lights bars from what I can determine are not legal for road use. Off road only.
              Incorrect.

              Comment


              • #9
                Originally posted by pologti18t View Post
                LED Lights bars from what I can determine are not legal for road use. Off road only. And the beam pattern and reach from them is far worse than a cheap set of driving lights

                [ATTACH=CONFIG]29813[/ATTACH]

                A halogen compact driving light

                [ATTACH=CONFIG]29814[/ATTACH]

                A compact LED driving light

                [ATTACH=CONFIG]29815[/ATTACH]
                Read the document in the link above that I provided which will PROVE you are wrong at least in Queensland anyway

                Dont know about Mexican states south of the border LOL
                2021 Kamiq LE 110 , Moon White, BV cameras F & B
                Mamba Ebike to replace Tiguan

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                • #10
                  Regardless of the legal aspect... I think the integration of the switch into the dash is clever, and looks very neat.
                  MY12.5 GTI | 3 door | White | Sunroof | Bi-xenons | Milltek exhaust | Wagner intercooler

                  Comment


                  • #11
                    Hey mate,
                    Nice work on the mod!
                    I was wondering if you could give me some tips as it seems what you have done here can help with what I am wanting to do.

                    Essentially, I want to add a button switch next to the hazard lights switch, that will be able to open the garage door to my apartment complex. I have seen it done on here YouTube and here YouTube. I know it is a bit overkill (as I can just have the remote attached to the sun visor), however, i thought it will be a fun little project and look way better.

                    Step one is finding somewhere to buy a switch. You mentioned that you bought a hazard switch from Queensland? Would you be able to provide a link to that? A momentary switch seems like the appropriate choice for what I want. Ideally, I would like a switch with the garage door icon (pictured below) on it but I scoured the net and the only switch I could find that fits my model (2016 Polo 6C i think) is this one 6RD927122 Car Radar switch Parking Sensor Switch OPS Button for VW POLO 6R 6C 2014 2015 2016 2017 -in Car Switches & Relays from Automobiles & Motorcycles on Aliexpress.com | Alibaba Group



                    How did you go about removing the blank cover plate to install your switch? Was it easy enough?

                    Step two will be to research how to wire up the switch to the remote. I’m not sure whether I will try to hook the remote up to the car’s power, or just use the inbuilt battery cell in the remote. Below is a picture of my current remote.



                    Sorry to highjack our thread but I’m really hoping you could help with this and anyone else that has done this and/or knows how to do this, feel free to chime in. Your help is greatly appreciated!

                    Cheers, Christian
                    Last edited by ChristianH; 06-01-2019, 10:03 AM.

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