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Intercooler hose blowing off.

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  • Intercooler hose blowing off.

    My intercooler Jose has blown off on three separate occasions. Each time a new clip and o ring has been fitted.

    Has anybody else had this issue?

    My car is 2007 2.0 TDI 293K on the clock.


    Sent from my iPhone using Tapatalk
    sigpic2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

  • #2
    It might be time to bite the bullet and replace the hose.

    The tabs on the hose that the clip registers with, wear down over time from movement in the joint itself.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

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    • #3
      Yes replacing the hose may be in order.


      Sent from my iPhone using Tapatalk
      sigpic2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

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      • #4
        With nearly 300,000km on it, id say the hose would be well and truly in need to replacement anyway.
        2017 Ford Fiesta ST the go kart

        2015 Audi SQ5 bi-turbo V6 TDI family hauler

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        • #5
          Originally posted by Lucas_R View Post
          With nearly 300,000km on it, id say the hose would be well and truly in need to replacement anyway.
          Yes you are right. The hose didn’t blow off as I first thought. It split! I will replace it. New hose ordered.


          Sent from my iPhone using Tapatalk
          sigpic2.0TDI Comfortline, Candy White, Sun Roof, Leather, SATNAV, Bluetooth, 6 Speed Manual

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          • #6
            Which hose blew? Was it just a boost leaking sort of sound? Mine has started that, and I pulled the two hoses off the bottom of the intercooler on the weekend and cleaned the o-rings and the metal ends, but have only seemed to make the leak noise a bit more obvious. Where did you get your hoses from? How much were they? I've only got 152k on mine.
            Richard
            2007 Black Jetta 103TDI Manual, 18s, body kit + rear spoiler
            2001 Landcruiser FZJ105 Manual - The petrol guzzler!

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            • #7
              My hose ended up being the first off the turbo, split inside the elbow. I picked up a second hand hose, and it's all good again for now.
              Richard
              2007 Black Jetta 103TDI Manual, 18s, body kit + rear spoiler
              2001 Landcruiser FZJ105 Manual - The petrol guzzler!

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