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My mk3 ABF project!!

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  • That yello connector is for the headlight dim dip resistor if you have one, and yeah Matt is right the single connector is a freebie
    Cheers
    Jmac
    Alba European
    Service, Diagnostics and repairs. Mobile Diag available on request
    Audi/VW/Porsche Factory trained tech 25+ yrs exp
    For people who value experience call 0423965341

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    • Cheers valver, much appreciated! Yeah ive got everything except the siemens alarm relay setup, is this desperately needed?

      The alternator excitor wiring i stole off the 8v so thats why its diff colour plug but im 100% sure its correct. And yeah i would love to grab that plug off u as itll save me some hassle.

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      • Originally posted by Golf Loon View Post
        He has the SEAT key and barell and ecu, so all should be well.

        That red connector is not used. Just there for the random element.

        The ones down by the light on the drivers side are emissions and ac related, not very crucial

        Sounds like you are getting closer.
        Ah good stuff

        The emissions system is on the driver's side on an ABF and is as important as any of the other major sensors: if the evap solenoid isn't connected, the ECU runs in limp mode.

        To have a fully functioning OBD2 ABF (apart from the obvious), you need to check these plugs are in:

        -The VSS/vehicle speed sensor on top of the box
        -Both upper and lower knock sensors
        -Crank angle hall sensor
        -Cam hall sender
        -TPS and throttle open switches
        -Single O2 sensor (pre cat only)
        -Evaporation solenoid

        These will throw codes, but not limp the ECU:

        -Coolant temp sensor
        -IAT sensor (there is no MAF on Digifant 3)
        -Oil low and oil pressure switches

        I may have missed something, but will think about it more carefully later

        1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

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        • Originally posted by peedman View Post
          Cheers valver, much appreciated! Yeah ive got everything except the siemens alarm relay setup, is this desperately needed?

          The alternator excitor wiring i stole off the 8v so thats why its diff colour plug but im 100% sure its correct. And yeah i would love to grab that plug off u as itll save me some hassle.
          Yes, you need the alarm relay setup. Of that I know 100% as I tested this theory a few weeks ago whilst playing around with rewiring my white Mk1 - I've always been curious what will trip the system, but now have tested everything!

          The alarm box also connects to the rear Cupra loom section, so you need a full vehicle loom, ideally, otherwise you have to wire it into the system yourself.

          It isn't a difficult swap, but can be if you don't have a whole car.

          **Edit: the initially obvious solution is a 'AB' code ECU from an OBD1 car, but with the late loom, you need to switch the injector channels, change the pin for the diagnostic output.... plus find an early ECU and OBD1 throttle bod, so this path is hardly ideal...
          Last edited by Valver.; 26-09-2008, 08:23 PM.

          1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

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          • Hmmm well this isnt great news at all. Will the car start at all without the alarm relay? What the hell does it look like? I got the full engine loom but not the entire vehicle loom. Megasquirt is looking better now but im not an expert with wiring so it will be a HUGE mission for me.

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            • Have you tried to start it?

              I reckon if you have everything forward of the fusebox, including the ecu and have the correct key etc it should start.

              I can come over one day and give you a hand if you are getting close.
              sigpic Camden GTI Performance. VW / AUDI Specialists
              All Mechanical Work, Log book Servicing, New and used Parts and Imports
              19-20/6 Badgally Road, Campbelltown, 2560
              02 4627 3072 or 0423 051737 www.camdengti.com

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              • Nah i havent, i need to get an intake and tb gasket and then fill the car with oil. Ill see how things go first before i start to panic, prob at least a week or two away from turning the key.

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                • What is this Siemans Alarm relay Valver? Is this the black double relay thing located over behind the airbag??

                  If so there is an easy way around it, that I`m happy to share.

                  If not, I still have the dash and car loom from that Cupra

                  Like I say Pedro, I`m happy to come and help you get it going if you need.
                  sigpic Camden GTI Performance. VW / AUDI Specialists
                  All Mechanical Work, Log book Servicing, New and used Parts and Imports
                  19-20/6 Badgally Road, Campbelltown, 2560
                  02 4627 3072 or 0423 051737 www.camdengti.com

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                  • Originally posted by Golf Loon View Post
                    What is this Siemans Alarm relay Valver? Is this the black double relay thing located over behind the airbag??
                    Yep that's it. It sits in the passenger kick panel in the Cupra and if it's disconnected, the car won't start. If it's connected, but the wrong key is used (or the transponder - near the fusebox - isn't plugged in to the loom), the car will start and immobilise after 1 second and the alarm will go off...

                    I'm interested as to how you'd bypass it; in fact, I don't believe it's possible as it runs via a 2-way signal between all the components...?

                    Nothing to worry about in the scheme of things anyway. There is a cheap way to bypass the whole lot, but if you have a whole loom then use it, as that's the best way of all
                    Last edited by Valver.; 26-09-2008, 08:46 PM.

                    1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

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                    • Cheers matt for the offer, ill get everything setup so the car is ready to run first and then we'll go from there!

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                      • P.S. Stay away from aftermarket computers when on any sort of a budget!

                        1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

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                        • Originally posted by Valver. View Post
                          Yep that's it. It sits in the passenger kick panel in the Cupra and if it's disconnected, the car won't start. If it's connected, but the wrong key is used (or the transponder - near the fusebox - isn't plugged in to the loom), the car will start and immobilise after 1 second and the alarm will go off...

                          I'm interested as to how you'd bypass it; in fact, I don't believe it's possible as it runs via a 2-way signal between all the components...?

                          Nothing to worry about in the scheme of things anyway. There is a cheap way to bypass the whole lot, but if you have a whole loom then use it, as that's the best way of all
                          Its all plug and play if that loom is not there, the immobilizer doesnt miss it. Simply unplug that section or use an early loom like in Pedros car and all will be gravy.

                          I this week changed a 1998 Cordoba engine and loom with coded ecu and the siemans box into an early car and simply ditched that whole portion of the setup. The coded key aspect still works, but the alarm section does not. Thats basically what you want.
                          sigpic Camden GTI Performance. VW / AUDI Specialists
                          All Mechanical Work, Log book Servicing, New and used Parts and Imports
                          19-20/6 Badgally Road, Campbelltown, 2560
                          02 4627 3072 or 0423 051737 www.camdengti.com

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                          • Originally posted by Golf Loon View Post
                            Its all plug and play if that loom is not there, the immobilizer doesnt miss it. Simply unplug that section or use an early loom like in Pedros car and all will be gravy.

                            I this week changed a 1998 Cordoba engine and loom with coded ecu and the siemans box into an early car and simply ditched that whole portion of the setup. The coded key aspect still works, but the alarm section does not. Thats basically what you want.
                            The immobiliser relays through the alarm box, though - that is the problem It is an integrated system (and a pain in the ass)

                            Anyway, didn't mean to start a ruckus about it - we'll see what happens. Get to the point of starting it first.

                            1976 Project Carbon Mk1 - Sold! | 2015 Lotus Exige Cup | F80 M3 Family Wheels

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                            • Need some pointers to wiring now. Trying to match up the fuel rail to the engine loom here are the colours:

                              Rail:
                              Clear
                              White
                              Green
                              Brown
                              Blue

                              Loom:
                              Blue
                              Green/grey
                              Red/grey
                              Blue/grey
                              Red

                              Anybody know which goes to which? And im trying to figure out the indicator wiring. On the drivers side theres a plug that includes the drivers headlight too and im assuming that the other four wires are the indicators for both sides. The colours are:

                              Green/black
                              Brown/white
                              Red/white
                              Blue/red

                              Any pointers here? I tried to get pics but they suck at night

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                              • Surely the fuel rail should plug into the same connector on the engine loom, regardless of colours.

                                The headlights should have a 4 pin connector to the headlights and a separate 2 pin connector to the indicators, probably with a white connector.
                                sigpic Camden GTI Performance. VW / AUDI Specialists
                                All Mechanical Work, Log book Servicing, New and used Parts and Imports
                                19-20/6 Badgally Road, Campbelltown, 2560
                                02 4627 3072 or 0423 051737 www.camdengti.com

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