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78 2-Door Build Thread

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  • So the motor wouldn't turn over with the head on, but its turning over fine with the head off? Does the intermediate shaft turn ok?

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    • Originally posted by abreut View Post
      So the motor wouldn't turn over with the head on, but its turning over fine with the head off? Does the intermediate shaft turn ok?
      yeah pretty much...Intermediate shaft spins fine...bottom end is rotating easily with just a ratchet on the crank bolt...confused ha! unless it slipped a tooth or head is shat itself internally!
      78 2-door 1.8 KR 16v - twin dellorto's

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      • That is strange. Unless the head seized? Maybe take the cam out, inspect the caps and make sure all the valves seat.

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        • Originally posted by abreut View Post
          That is strange. Unless the head seized? Maybe take the cam out, inspect the caps and make sure all the valves seat.
          Yah. First thing take off the cam, inspect all the journals for scoring. Low oil pressure will usually result in scoring in the can journals. If it got bad, the cam may have siezed. In my experience this would be the first to go with low/no oil pressure. Generally you will have trouble killing a golf bottom end without oil pressure before you start to really muck up the head. The alloy can journals get bad fast.
          '07 Touareg V6 TDI with air suspension
          '98 Mk3 Cabriolet 2.0 8V
          '99 A4 Quattro 1.8T

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          • found the problem...spun a bearing - must of have an oil issue a some point.

            lots of 8V parts coming up for sale keep an eye out in the for sale thread (heat wrapped headers, 270 cam, adjustable cam gear, fully reco'd big valve head

            upgrade to come
            78 2-door 1.8 KR 16v - twin dellorto's

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            • Pm'ed you

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              • 16 valves and 2 cams?

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                • and the build continues...

                  8v now out of the car and getting the bay for a DIY paint job, hopefully it turns out OK!

                  picking up the 16v in two weeks.

                  also, does anybody know where i can look/buy twin delortto manifold to suit KR 16v?

                  cheers.



                  78 2-door 1.8 KR 16v - twin dellorto's

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                  • These guys are awsome. Tim has one of their 8v cross flow manifolds and it looks the business.
                    Rowland Manifolds Cape Town South Africa

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                    • Originally posted by Water Boy View Post
                      These guys are awsome. Tim has one of their 8v cross flow manifolds and it looks the business.
                      Rowland Manifolds Cape Town South Africa
                      cheers woody, emailed the blokes and they have the one I need, will order shortly.

                      also is it possible to use 8v headers on a 16v if i change the flange? ie are the pipe diameters and spacing the same? don't have the engine in here to check myself yet.

                      finally, been reading up on the net in regards to choosing a radiator. the standard mk1 radiator probably won't fit due to clearance, seen a number of mk1 16v with side drafts running small sandwich style radiators with a really thick core, any opinions in to which would be best or what works well? thanks
                      Last edited by dubmc; 06-10-2012, 08:42 AM.
                      78 2-door 1.8 KR 16v - twin dellorto's

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                      • Originally posted by dubmc View Post
                        cheers woody, emailed the blokes and they have the one I need, will order shortly.

                        also is it possible to use 8v headers on a 16v if i change the flange? ie are the pipe diameters and spacing the same? don't have the engine in here to check myself yet.

                        finally, been reading up on the net in regards to choosing a radiator. the standard mk1 radiator probably won't fit due to clearance, seen a number of mk1 16v with side drafts running small sandwich style radiators with a really thick core, any opinions in to which would be best or what works well? thanks
                        Pretty sure the space on a 8v is II II where as the 16v is I I I I (I being the exhuast port) so no your extractors will not work. And check out Alex G's radiator. You can use I think a Honda civic which is thick and not as wide. Or have something made up!

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                        • 78 2-door 1.8 KR 16v - twin dellorto's

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                          • Nice Has the carby manifold arrived?

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                            • 78 2-door 1.8 KR 16v - twin dellorto's

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                              • looks great dude!
                                VW: it aint just a car, its a way of life
                                There are few things more satisfying in life than finding a solution to a problem and implementing it
                                My Blog: tinkererstales.blogspot.com.au

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