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I would recommend getting an aftermarket manifold or having a custom one made.
Although you can weld a flange to the original manifold it would more than likely crack around the weld because the factory manifold casting requires a welding proceedure with appropriate preheating and surface preperation.
Have you seen just how small the factory ports are in the manifold? They are tiny and restrict power but enable quick response and boost.
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Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
Mk1 twin eng twin turb
scirocco gti 2.1l 16v turb 6spd
Audi A4 B5 1.8t
i see this car getting a yellow birdie very soon, maybe 3.
3 x the fullysicness!
I love screamers, there was a F6 FPV at the "drags" that was leaving the road white from the flames, i was like what idiot puts a neon there till i realised it was the wastegate haha.
der are manifolds on ebay but they dont look very tough..
You could weld the internal gate closed but i really would not recommend doing it, once its welded up you have to live with the results. Which may be more boost than it is tuned for, boost spikes and damaging the turbine and compressor wheels.
Your right about ebay manifolds, most are manufactured from thin walled stainless steel and crack!
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Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
Mk1 twin eng twin turb
scirocco gti 2.1l 16v turb 6spd
Audi A4 B5 1.8t
If you disconnect the hose going to the wastegate actuator it will make a lot more boost. The hose sends boost pressure to the back of the actuator diaphram pushing the diaphram, rod and finally wastegate open. With the hose disconnected the wastegate will only open when the back pressure in the exhaust manifold is enough to push it open. This could happen at anything up 30psi even, but i wouldn't recommend trying to find what the maximum it makes is...
sigpic
Mk2 GTI 2 door 1.9l 8v turbo 1st mk2 1st engineered water vw nats 09
Mk1 twin eng twin turb
scirocco gti 2.1l 16v turb 6spd
Audi A4 B5 1.8t
The best bit about a screamer is that if you have a high hp car... it basically tells every other car around you that the big dog has just come on boost.
Kinda a safety feature as people get the hell out of your way... especially cyclists
*Disclaimer - Don't rely on me, seek your own professional advice. Audi R8 E-tron. 230kw 4500nm! (not a typo).
Economy at 100kph =5.5L
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