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Timing Chain For Camshaft Adjuster Rattling Badly After Intake Cam Change MKV GTI

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  • Timing Chain For Camshaft Adjuster Rattling Badly After Intake Cam Change MKV GTI

    Hey guys, I’m hoping someone can help me here as things have got a bit out of control.

    My MKV Gti had a faint engine rattle, nothing too bad but the engine has done 167,000kms so... I bought an intake cam revB and had this fitted along with my new hpfp from hpfpupgrade, oem cam follower and new timing belt.

    Drove it for half a day and then this massive rattle started from the timing belt side (left side) of the engine. Took it back to my VW mechanic and they stripped it down far enough that they could still run the engine and diagnose the rattle. The VW mechanic showed me how it’s actually coming from the timing chain that goes between the camshaft adjuster and the intake cam on the right side of the engine. He thinks it’s wear is now aggravated by the new intake cam sprocket. When he dis-connected the oil pressure switch from the Camshaft Adjuster it went quieter, meaning that when the Camshaft Adjuster tightens at revs to turn the intake cam the chain gets tighter and the noise goes away.

    The annoying thing is, the old cam which came out was already a revB (which I didn’t know) but the mechanic reckons that the chain could be worn in with the cog on the old intake cam.

    Long story short they are now suggesting that I replace the timing chain, the camshaft adjuster and the timing chain tensioner. Bad news these things cost $1,500 from VW, good news is they only cost$500 from ECS tuning, but this means I’ll be carless for a couple of weeks.

    Has anyone had this issue before?

    Do you think maybe just the tensioner would suffice?

    Cheers
    Volvo S60 RD T6

  • #2
    It's always a good idea to replace the gears with the chain. They always wear together.
    '07 Transporter 1.9 TDI
    '01 Beetle 2.0

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    • #3
      Originally posted by Umai Naa!! View Post
      It's always a good idea to replace the gears with the chain. They always wear together.
      Cheers, good to know that the VW guy has some idea about what hes talking about!
      Volvo S60 RD T6

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      • #4
        It's best you get on top of it, as these motors are known for failures where the drivepin sheers off on one of the gears, meaning the intake cam doesn't turn. This will cause bent valves.
        '07 Transporter 1.9 TDI
        '01 Beetle 2.0

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        • #5
          Originally posted by Umai Naa!! View Post
          It's best you get on top of it, as these motors are known for failures where the drivepin sheers off on one of the gears, meaning the intake cam doesn't turn. This will cause bent valves.
          Sounds nasty, not sure mine is that bad, its only a problem when the engine is idling, when the revs go up and the cam tensioner takes up the slack in the timing chain the noise goes away.
          Volvo S60 RD T6

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          • #6
            I'd either switch back to the older cam or else fork out for the replacement chain + other cogs (drive and exhaust). The components wear together and will cause faster wear on the new cog (which will quieten it down a bit)
            Resident grumpy old fart
            VW - Metallic Paint, Radial Tyres, Laminated Windscreen, Electric Windows, VW Alloy Wheels, Variable Geometry Exhaust Driven Supercharger, Direct Unit Fuel Injection, Adiabatic Ignition, MacPherson Struts front, Torsion Beam rear, Coil Springs, Hydraulic Dampers, Front Anti-Roll Bar, Disc Brakes, Bosch ECU, ABS

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