Originally posted by STOIE
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The$ 20K number was just for the engineers bill. Not anything to do with building the actual car sorry. You build you car & then add in the engineers cost!
Ok. start over then.
I've never done this conversion, so don't take it as gospel, but can understand what has to go into a conversion like this
"If" your dead serious about a AWD Mk1, this is how I would go about it. There are tons of other options, but this one would be suited & hopefully some will agree.
This has also been done numerous times in the UK with great success
I'd start of by trying to find a wreck Mk2 Rally or Syncro obviously shipping it from the UK (although I think twineng twinturbs has a syncro kit lying around) & gutting it for all its worth, cause you'll get the complete car incl. transmission, tranfer case, rear subframe, diff. prop shaft, driveshafts, big brakes, wheel hubs etc.
Cause your also after some grunt, I'd either choose a mildly built up 16v with a turbo setup, but the ideal choice is a 20vt, as its already turbo'd & there's a ton of bolt on & performance goodies available for it.
Power it upto 250-300hp on the safe side for a stock 20vt & make sure all the other components are upto the task eg. brakes, clutch suspension etc
I'd go for a 4cyl. cause once you add a VR6 & adapt a syncro bellhousing/transfer box setup there will be a substantial amount of extra weight in front of the car & upset what is already a imbalanced car even worse.
After alll of this & you'll have one rapid Mk1, which will be reliable good for everyday use.
The next drama is still with the engineers regarding chassis strength testing etc.
Or you could just build it & build it right & no one could tell the difference.
If only it was as simple as building it as it is to explain it! hahahahah
Do a search on ClubGTI, vortex etc. There are plenty of AWD buildup & conversions going on incl. some RWD conversion!
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