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Swapping the 1.6L for a 1.8L and 5 speed

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  • #16
    Hmmm confusing stuff

    Think the 5 speed i got is a Mk2 item? not tooo sure, might have to ask the previous owner..
    <space for rent>

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    • #17
      Originally posted by gldgti View Post
      90mm flanges are everywhere..... 4 speeds
      I've been told that the flanges are different between 4 speeds and 5 speeds?? the offset of them or something.


      i like volkswagens
      My blog: http://garagefiftythree.blogspot.com.au/

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      • #18
        Originally posted by Jarred View Post
        I've been told that the flanges are different between 4 speeds and 5 speeds?? the offset of them or something.
        ahh i think your right.... but some seem to work... hmm
        '07 Touareg V6 TDI with air suspension
        '98 Mk3 Cabriolet 2.0 8V
        '99 A4 Quattro 1.8T

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        • #19
          There are 3 kinds of flanges

          90mm 4 speed ones, that only fit 4 speeds.

          90mm 5 speed ones which have a step in for the oil seal and stick out further than the 4 speed ones.
          (These are found on MK1 GTI gearboxes and Early Mk2, including diesels)

          100mm ones as found on later Mk2 and Mk3s.

          Actually there are also 90mm ones on Golf 4 1.6 boxes, but they are different as they are held in with a bolt, not a circlip.

          Hope that clears it up, I know my gearboxes
          sigpic Camden GTI Performance. VW / AUDI Specialists
          All Mechanical Work, Log book Servicing, New and used Parts and Imports
          19-20/6 Badgally Road, Campbelltown, 2560
          02 4627 3072 or 0423 051737 www.camdengti.com

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          • #20
            yea it does, thanks loon!

            btw, do you happen to have any 90mm 5 speed flanges lying around?


            i like volkswagens
            My blog: http://garagefiftythree.blogspot.com.au/

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            • #21
              Originally posted by Golf Loon View Post
              There are 3 kinds of flanges

              90mm 4 speed ones, that only fit 4 speeds.

              90mm 5 speed ones which have a step in for the oil seal and stick out further than the 4 speed ones.
              (These are found on MK1 GTI gearboxes and Early Mk2, including diesels)

              100mm ones as found on later Mk2 and Mk3s.

              Actually there are also 90mm ones on Golf 4 1.6 boxes, but they are different as they are held in with a bolt, not a circlip.

              Hope that clears it up, I know my gearboxes
              WIN!

              i guess i'm lucky - every 5 speed i've had to put in a mk1 has already had 90mm flanges on it..
              '07 Touareg V6 TDI with air suspension
              '98 Mk3 Cabriolet 2.0 8V
              '99 A4 Quattro 1.8T

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              • #22
                Originally posted by Golf Loon View Post
                Hope that clears it up, I know my gearboxes
                Was hoping you'd drop in and clear it up!
                sigpic
                76' 2dr Kjet

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                • #23
                  Just Measured the Box Flange. Its 90mm
                  <space for rent>

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