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How big is too big?

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  • How big is too big?

    down the track i want to let the Pogo breathe a little easier.
    how big is too big an exhaust (turbo back)?
    i was thinking 2.75" turbo back.

    thoughts?
    VW: it aint just a car, its a way of life
    There are few things more satisfying in life than finding a solution to a problem and implementing it
    My Blog: tinkererstales.blogspot.com.au

  • #2
    4 inch is probably too big...

    APR Tuned | KW Suspension | INA Engineering | Mocal Oil Control |
    Website: http://www.tprengineering.com
    Email: chris@tprengineering.com

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    • #3
      its not much engine (1.9l) and not too much high rev's boost to warrant more than about 3". 2.75 will be exxy, since the size is less common. 2.5" will be big enough and much easier - hence cheaper - to fab.

      '07 Touareg V6 TDI with air suspension
      '98 Mk3 Cabriolet 2.0 8V
      '99 A4 Quattro 1.8T

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      • #4
        Originally posted by gldgti View Post
        its not much engine (1.9l) and not too much high rev's boost to warrant more than about 3". 2.75 will be exxy, since the size is less common. 2.5" will be big enough and much easier - hence cheaper - to fab.

        sounds good mate thanks for that

        i can get metal straight from the source basically and at a good price through my TAFE. I'm very tempted to go stainless and will definately go mandrel bent and i will flange it in 3 spots like my mk1 for ease of removability
        VW: it aint just a car, its a way of life
        There are few things more satisfying in life than finding a solution to a problem and implementing it
        My Blog: tinkererstales.blogspot.com.au

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        • #5
          Bigger at both ends

          G'day, Josh.

          Don't forget the air going in, too. I just fitted a pod filter (K&N) to my Landrover Discovery Tdi and the difference is phenomonal! She just breathes easier overall, but it's most noticeable when the turbo is on boost (as you would expect). A nice bonus is being able to hear the whistle of the turbo quite clearly so you know when it's spooling up and on boost. Surprisingly, there's no noise penalty as induction roar. When my TDI is out of warranty it'll be the first mod that I do



          (Sorry asbout the non-VW pic you guys...Moderators, feel free to delete.)

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          • #6
            Originally posted by cetane View Post

            (Sorry asbout the non-VW pic you guys...Moderators, feel free to delete.)
            its got a VAG engine - good enough for me
            '07 Touareg V6 TDI with air suspension
            '98 Mk3 Cabriolet 2.0 8V
            '99 A4 Quattro 1.8T

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            • #7
              Originally posted by GoLfMan View Post
              sounds good mate thanks for that

              i can get metal straight from the source basically and at a good price through my TAFE. I'm very tempted to go stainless and will definately go mandrel bent and i will flange it in 3 spots like my mk1 for ease of removability
              please please dont waste your money on stainless..... its realyl not going to be worth the extra cost.... diesel exhausts just dont deteriorate like petrol ones do, since theres always so much gas flow (no throttle) water never condenses in there... so unless your going with stacks just use mild steel.

              just my advice
              '07 Touareg V6 TDI with air suspension
              '98 Mk3 Cabriolet 2.0 8V
              '99 A4 Quattro 1.8T

              Comment


              • #8
                Originally posted by cetane View Post
                G'day, Josh.

                Don't forget the air going in, too. I just fitted a pod filter (K&N) to my Landrover Discovery Tdi and the difference is phenomonal! She just breathes easier overall, but it's most noticeable when the turbo is on boost (as you would expect). A nice bonus is being able to hear the whistle of the turbo quite clearly so you know when it's spooling up and on boost. Surprisingly, there's no noise penalty as induction roar. When my TDI is out of warranty it'll be the first mod that I do
                gday cetane!
                i've already done the intake, not a pod filter but a Seat intake and later on will get myself a K&N it was noticably smoother when i fitted a new intake not just have to make the other end breathe just as well!!!!
                VW: it aint just a car, its a way of life
                There are few things more satisfying in life than finding a solution to a problem and implementing it
                My Blog: tinkererstales.blogspot.com.au

                Comment


                • #9
                  Originally posted by gldgti View Post
                  please please dont waste your money on stainless..... its realyl not going to be worth the extra cost.... diesel exhausts just dont deteriorate like petrol ones do, since theres always so much gas flow (no throttle) water never condenses in there... so unless your going with stacks just use mild steel.

                  just my advice
                  good to know, im just newish to the diesel game so i didnt know this fact
                  in that case ill get mild steel! ill price up 2.75" and 2.5" piping and if the difference is massive ill get the 2.5 but if its just a little bit more ill fork out and get the bigger stuff

                  more than likely however ill just get the 2.5", ill do cat back first then a dump pipe.
                  VW: it aint just a car, its a way of life
                  There are few things more satisfying in life than finding a solution to a problem and implementing it
                  My Blog: tinkererstales.blogspot.com.au

                  Comment


                  • #10
                    Agreed

                    Originally posted by gldgti View Post
                    please please dont waste your money on stainless..... its realyl not going to be worth the extra cost.... diesel exhausts just dont deteriorate like petrol ones do, since theres always so much gas flow (no throttle) water never condenses in there... so unless your going with stacks just use mild steel.

                    just my advice
                    And mine too!

                    Over 40 years of diesel ownership and I have NEVER had to replace any part of an exhaust system and Ayden.. Part of the reason is the layer of carbon that forms on the inside and protects the metal from corrosion

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                    • #11
                      thanks fellas always good to learn new things!
                      VW: it aint just a car, its a way of life
                      There are few things more satisfying in life than finding a solution to a problem and implementing it
                      My Blog: tinkererstales.blogspot.com.au

                      Comment


                      • #12
                        Originally posted by cetane View Post
                        Part of the reason is the layer of carbon that forms on the inside and protects the metal from corrosion
                        Indeed!

                        either way its a sure bet

                        I have a workmate in the exhaust bis, supplies mufflers for busses with 1,000,000 km warranty.... never ever had one come back. nothing stainless used. only come back whne people crash into the bus and wreck the exhaust
                        '07 Touareg V6 TDI with air suspension
                        '98 Mk3 Cabriolet 2.0 8V
                        '99 A4 Quattro 1.8T

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                        • #13
                          Originally posted by gldgti View Post
                          Indeed!

                          either way its a sure bet

                          I have a workmate in the exhaust bis, supplies mufflers for busses with 1,000,000 km warranty.... never ever had one come back. nothing stainless used. only come back whne people crash into the bus and wreck the exhaust
                          how much does he charge for a full system?

                          and is it MANDREL bent?
                          VW: it aint just a car, its a way of life
                          There are few things more satisfying in life than finding a solution to a problem and implementing it
                          My Blog: tinkererstales.blogspot.com.au

                          Comment


                          • #14
                            hahaha...

                            pm me.... but its in sydders. yep, mandrel bent indeed.
                            '07 Touareg V6 TDI with air suspension
                            '98 Mk3 Cabriolet 2.0 8V
                            '99 A4 Quattro 1.8T

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